Brochure CARGOS 9000 / 8000 / 700
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Brochure CARGOS 9000 / 8000 / 700
Dual-purpose and harvest transport wagon CARGOS 90008000700 The range in the anniversary year. 2 Contents Packed with experience 4 Dual-purpose wagons 6 EFFICIENT FEEDING SYSTEM 8 AQUA NON STOP COMFORT 16 Loading 18 Discharging 20 Conversion to a forage transport wagon 22 Operation 24 Lighting 26 Drawbar and hitching / drive system 28 Chassis / tyres 30 Steering axle 32 TELEMATICS 34 CARGOS 9000 36 CARGOS 8000 40 CARGOS 700 44 Harvest quality 56 CLAAS Service & Parts 58 Technology in detail 60 Features 62 Specifications 64 If you are out in the fields day after day, you need more than just robust machinery; you need perfectly coordinated technology that is a pleasure to work with, and that keeps going through the hardest working day. And what's more, you need harvesting systems that piece together seamlessly. As a leading manufacturer of forage harvesting machinery, CLAAS provides the ideal harvesting chain for any farm or business size. You can find further information at: cargos9000.claas.com cargos8000.claas.com cargos700.claas.com 3 Packed with experience – 50 years of self-loading forage wagons from Bad Saulgau. In-house product development since 1965. Always meeting customer requirements in full. CLAAS is celebrating a special anniversary this year: 50 years The CLAAS SPRINT was developed as an efficient silage ago, the first loader wagon left what was then the Bautz factory wagon at the start of the 1980s. The QUANTUM, which was based in Bad Saulgau. introduced in 1998, also set new standards. Since a farm’s profitability depends largely on the capacity utilisation of its For many farms at the end of the 1960s, the Bautz AUTONOM machines, from 2007 CLAAS focused intensively on the represented the start of mechanised forage making. concept of a dual-purpose wagon that would increase the annual service life of the wagons. CLAAS acquired the factory in 1969, along with the product portfolio. Since then, both the product range and the location have been steadily expanded. Since 2013, for example, CLAAS Saulgau GmbH boasts one of the most modern product development centres in the industry. A new dimension in efficiency – with up to 50 m³, the CARGOS collects powerfully and efficiently. 4 Silver at the Agritechnica 2013: the electrohydraulic positive steering with adaptive steering behaviour offers a completely new driving experience. Packed with experience The first genuine dual-purpose wagon. The CARGOS in the anniversary year. The CARGOS 9000 was introduced in 2009. Five years later, In tandem with the introduction of the CARGOS 700 it was followed by the launch of the smaller CARGOS 8000 harvest transport wagon, the CARGOS 9000 was completely model series with many innovative features. The expansion of overhauled and equipped with the special features from the the product range in the dual-purpose wagon segment with CARGOS 8000. This makes the CARGOS currently the most the CARGOS 8000 was a resounding success. innovative dual-purpose wagon on the market – no wonder, because it's packed with the experience of 50 years. As a sturdy and reliable wagon, the CARGOS is always the right choice to optimally extend or even replace the harvesting chain – while at the same time guaranteeing top harvesting quality. So with loading wagons, too, the CLAAS philosophy is to provide professional technology for all its customers. Winner of the 2015 iF Design Award, the new CARGOS is completely in line with today’s trends, both technically and optically. Into the future: the CARGOS is a genuine dual-purpose wagon, and unique in terms of performance. 5 The dual-purpose wagon for all-year-round use. Unbeatable technology. The new CARGOS 9000, to be launched in 2016, is equipped with the innovations from the CARGOS 8000 introduced in 2015. With these two models, you can be more productive than ever before. By removing the loading assembly and the metering rollers, the CARGOS can be converted from a loading wagon to a sturdy forage transport wagon in no time. It can then be used to transport maize silage, wood chips or biomass. The range of the equipment options for both model series meets every possible requirement. 6 Dual-purpose wagons 7 Ideal crop flow. Easy on the forage, agile and efficient – the EFFICIENT 3 Chopper housing structurally separate from the blade FEEDING SYSTEM (EFS) for optimum crop flow. holders, and can be lowered hydraulically for easy 1 Automatic loading function via hydraulically folding filling maintenance and cleaning flap and torque recording in drive train (optional) 2 EFS with 500-mm inclination of the scraper floor; can be pivoted hydraulically for convenient knife changing and rapid discharge 4 CLAAS twin knives and innovative engagement system with adjustable knife pre-tensioning 5 Optional centre guide wheel for optimal ground-contour following 6 Pick-up control on both sides for precise crop intake, hydraulically driven and optional hydraulic suspension 8 EFFICIENT FEEDING SYSTEM EFS – easy on the forage. With its EFFICIENT FEEDING SYSTEM (EFS) crop flow concept, the CARGOS is the perfect partner for green forage harvesting. With EFS, the pick-up, rotor and the scraper floor, which is angled upwards towards the loading bay, all work hand in hand. The 500-mm angle of the scraper floor delivers the crop directly to the loading bay after chopping, with no need for a steep and narrow loading channel above the rotor. This markedly reduces the power required for loading. The result: a lightweight and nimble machine with low fuel consumption. Thanks to the angle between the scraper floor and the loading bay interior, the material is compressed and the loading quantity per cubic metre increased. The forage remains in an almost upright position and is pushed towards the rear of the wagon as a single mass, allowing an increase of up to 15 percent in the load. Top forage quality. The rotor’s 22-mm-wide conveying fins deliver the harvested crop to the loading bay with a maximum degree of protection. In combination with the adjustable automated loading system, optimal loading and a high forage quality are achieved even when processing wet material. Horizontal loading position. The EFS crop flow system offers a further benefit: even with large-sized tyres up to 30.5", the dual-purpose wagon can be driven in a horizontal loading position. This increases the throughput performance, while reducing the power requirement. The result: the load on the axles and brakes is evenly spread, increasing their service life. 9 Creating space. 10 EFFICIENT FEEDING SYSTEM Built for the long haul. The solid construction provides the required stability in the field. The frame has a C-profile with a height of 300 mm, along with solid uprights and sidewalls made from high-strength steel. The side end plates feature an additional perforation in the upper section, ensuring a clear view into the wagon during use as a forage transport wagon. The scraper floor. For optimum unloading, the scraper floor can be hydraulically swung upwards towards the horizontal, and – to provide the best possible access to the loading assembly for cleaning and maintenance work, for example – can also be swivelled downwards by 90°. To facilitate loading, the scraper floor is lowered by 500 mm, ensuring an ideal crop flow in the EFS. The crop is delivered directly to the loading bay from the rotor. This reduces fuel consumption, while at the same time protecting the crop. 11 Team effort from the EFS components. Pick-up. Rotor with individual tine segments. The pick-up is controlled on both sides and features a 2.0-metre The low-positioned rotor with nine rows of tines arranged in working width and five rows of tines. It can take in large a helix formation and 22-mm-wide conveying fins guarantees quantities of material with a minimum power requirement, and optimum chop quality and transports the forage gently into the ensures an ideal crop flow. Thanks to the small diameter, it loading bay. Its 860-mm diameter ensures quiet operation and can transfer even wet and short-cut material efficiently to the protects the drive train against load peaks. The rotor is set in rotor via 13 small transition plates. The speed is also lower motion by a bolted drive stub with a large spur gear. The tines than in an uncontrolled pick-up, ensuring that the forage stays are fitted on the rotor casing in three segments and bolted clean. The hydraulic drive system is activated by load sensing, together. If necessary, individual tine segments can be simply and is maintenance-free. The smooth start-up movement also and inexpensively replaced. protects the pick-up components. On request, the pick-up can be equipped with hydraulic suspension and a heightadjustable centre guide roller. This guarantees optimal groundcontour following, especially in damp conditions, protecting both the pick-up and the grass cover. Gentle on the soil while loading. With the optional hydraulic pick-up suspension, the pick-up glides gently over the ground, ensuring that the forage stays clean – even on undulating terrain. 12 EFFICIENT FEEDING SYSTEM Lowerable chopper housing. The CARGOS chopper housing is uncoupled from the blade holders and is connected as standard to the chassis with attachment clips and bolts. When changing knives, the blade holders can be swung out from the chopper housing. Hydraulically folding. The hydraulic lowering chopper housing, with a locking mechanism that can be operated from the side of the wagon, is available as an option. This further simplifies access for cleaning and maintenance operations. Sturdy roller scrapers. Wear-resistant Hardox strippers are mounted in sets of four on the adjustable stripper box. Top forage quality. The wide conveying fins ensure a clean chop and gentle handling of the forage. 13 Two cuts are better than one. Further information available at: cargos8000.claas.com Stable twin knives with knife engagement. optimum chop quality in conjunction with minimum maintenance. All the knives are individually secured against The CLAAS twin knives are sharpened on both sides and are damage from foreign objects and feature an automatic blade extremely stable. Their innovative shape with a broad base at return function. The sensitivity of the knife engagement can be the knife tips guarantees maximum stability and keeps the adjusted to different operating conditions, thereby protecting knife slot constantly closed. Since they can be conveniently the knives. If required, they can be folded away hydraulically. turned round during long working days, the 40 knives provide Four sets of perfectly ground cutting edges with AQUA NON STOP COMFORT and the CARGOS knife-sharpening management system. Perfectly sharpened knives at the start of the day's work. 14 Turn the knives over and continue with perfectly sharpened knives. EFFICIENT FEEDING SYSTEM Blade holders swing out for convenient knife changing. Holder for an additional set of knives. An additional holder allows you to carry a spare set of twin With blade holders that pivot out hydraulically and a scraper knives. This means you always have four sets of perfectly floor that swivels 90° downwards, the new CARGOS dual- sharpened knives to guarantee maximum chop quality purpose wagon offers optimum accessibility. The central knife throughout long periods in the field. locking and unlocking functions make knife changing a simple task. A knife guide secures the position of the knives as they are pivoted into place. Attach the second set of knives from the holder. Turn the knives over and continue with perfectly sharpened knives. Then sharpen both sets of knives with AQUA NON STOP COMFORT, using its unique wet grinding technique. 15 Automatically and permanently razor-sharp. Simple operating concept: no manual intervention necessary, short set-up times. 16 Because the grinding angle is always correct, the original radius and contour of the knives are maintained. AQUA NON STOP COMFORT AQUA NON STOP COMFORT. The no-compromise alternative to dry grinding. The unique wet grinding system provides a simple process for grinding any standard curved knife to an incredibly sharp finish. The knives are adequately cooled throughout the grinding process to prevent overheating and the resulting loss of hardness. Any harmful dust produced during the grinding process is absorbed by the water and does not contaminate breathing air, thereby protecting your health. AQUA NON STOP COMFORT is the first fully automatic wet grinding device for loader wagons and baler knives. The knives are ground irrespective of the degree of wear, not according to a fixed radius, but exactly along their individual contours. The device processes up to 52 knives per batch. Exchangeable templates allow the precision grinding of a huge range of knife types. The benefits for you compared with standard grinding processes: −− Reduced fuel consumption, thanks to permanently sharp knives −− Reduced wear over a longer knife service life −− Longer service life for knives −− Reduced load on the entire drive train, thanks to perfectly sharpened knives −− Higher throughput, greater area output −− None of the downsides from dry grinding in the wagon Simple filling, thanks to the fully opening housing. AQUA NON STOP COMFORT was awarded a silver medal at Agritechnica 2013. 17 Loading the smart way. Functional structure. The mechanical chain tensioning ensures the required tensioning force is available at all times. If required, the bolted Stability is particularly important for operations in chopping or scraper floor rails can be easily replaced. For even better crop wood chip production mode. Made from 3-mm-thick, hot-dip- flow, the front grilles are angled backwards by 5°. Generously galvanised steel, the scraper floor is extremely sturdy. Metal sized slits ensure the driver enjoys optimum visibility. guide strips and heavy-duty, corrosion-resistant scraper floor chains push the material towards the rear. Optimised unloading. Automatic articulating drawbar. The CARGOS is equipped with either a rigid front plate or a As an available option, different positions can be set for filling flap that can be folded forwards hydraulically by 90°. automatic actuation of the articulating drawbar in either load, The flap has an additional comb to prevent any forage losses transport or headland modes. In addition, an automatic during operation as a loader wagon. And during chopping or articulating drawbar is optionally available for all CARGOS harvesting operations, it can be pivoted forward to provide models. Active regulation of the articulating drawbar in load plenty of free space. The filling flap is also equipped with an mode ensures there is always enough space between integrated, adaptive automatic loading function: an angle drawbar, rotor and pick-up, and therefore ideal crop flow, sensor identifies the deflection of the filling flap and activates even on undulating terrain. This reduces the driver's workload, the scraper floor accordingly. The hydraulic pre-tensioning increases throughput and reduces the strain on the pick-up. pressure which activates the flap angling can be individually set. An additional load-sensing bolt on the rotor drive, recording the torque, is optionally available. The combination of these two sensors guarantees optimum filling of the wagon and the full use of the loading volume. 18 Loading Using all of the volume. In wagons with metering rollers, a sensor on the lower roller triggers the full signal and limit switch disengaging the scraper floor. On wagons without metering rollers, this function is performed by a sensor on the tailgate locking mechanism. An optionally available ultrasonic sensor can measure the distance between the crop and the tailgate. When the full signal is sent via the control terminal, the scraper floor is switched off automatically. Fill-level sensor. Torque sensor. Angle sensor on the filling flap. 19 Efficient clamp operations. Metering rollers. Installing the metering rollers is simplicity itself, thanks to the With the metering roller module, you have the option of dual-purpose wagon's modular design. The optional metering torque-controlled unloading. The scraper floor speed is roller module comprises three metering rollers in the dual-purpose gradually reduced when a set speed is exceeded on the drive wagon and two metering rollers in the CARGOS 700 harvest train of the metering rollers. This speeds up the unloading transport wagon, along with the complete drive train from the process and reduces the driver's workload. When the metering main transmission. The metering rollers are equipped with rollers are not required, the module can be removed in just ultra-strong tines arranged in a helix formation, and have a 15 minutes. This further increases discharge speed and diameter of 460 mm. Their role is to ensure optimum boosts the payload by 0.5 tonnes. Insert sheets are used unloading and forage distribution. to seal the holes. 20 Discharging Rapid unloading. The hydraulic scraper floor drive system, safely integrated in All CARGOS dual-purpose wagons have a wide-opening the C-profile, is available in one or two-speed versions in the tailgate with an adjustable opening angle. To allow full use 8000 and 700 models. In the CARGOS 9000 and 700, it is of the available performance capacity of the metering rollers, driven on both sides. The continuous drive shaft is supported the discharge speed can be individually increased at the first in the middle to ensure a reliable discharge operation, even scraper floor speed level. The discharge process is further with heavy loads. In unloading mode, the scraper floor can be assisted by the tapered body configuration, opening 5.0 cm pivoted up into a horizontal position to allow fast discharge to the rear. with no residue. Quality assurance. With the crab steering option in the XERION, you can achieve outstanding material density in the clamp in high-performance harvest chains – even in the tricky field edges. 21 Flexibility required. Exclusive to CLAAS – the removable loading assembly. The complete loading and cutting assembly is easily removed or installed in about 20 minutes. This helps to protect the components during chopping, and boosts payload by 2.5 tonnes. It also makes the loading assembly easy to clean and maintain. The entire loading assembly is fastened to the chassis with just two screw connections on both the left and right sides. The only other connections involved in installation and removal operations are the hydraulic lines, the spiral tooth clutch of the drive line and the electronic connections. All assembly settings remain in place. An optional storage frame is available for removal of the assembly. Removing the assembly also makes cleaning and maintenance procedures easier. All the main steering functions are controlled directly on the wagon. 22 Releasing the hydraulic clutch. Loosening the screws. Conversion to a forage transport wagon Releasing the drive shaft. Inserting the channel cover. 23 Efficient operation, for less stress on the driver. Focusing on the essentials. The CARGOS can be operated with the new tablet app, EASY on board, the OPERATOR, COMMUNICATOR or any other ISOBUS terminal. To ease the driver's workload, a wide range of automatic functions can be assigned via ISOBUS to the tractor keys as AUX functions. An intuitive menu navigation system makes the CARGOS easy to operate, and provides a comprehensive overview of all key work and performance data at all times. Loading volume – how much will it take? OPERATOR. Ergonomic control terminal with large display and illuminated keys. The integrated documentation system is a real bonus for contractors and for multi-farm use. The direct in-field weight measurement technology is also ideal for farmers who like to keep a close eye on the comparative productivity of different areas of their farm. In combination with hydraulic suspension axles, the CARGOS 9000 and 8000 can also be fitted with a load weight indicator. Total weight and payload weight are displayed to an accuracy of within +/-1%. An optional external display shows the current net payload on the outside of the wagon. This function can be switched on or off via the terminal, allowing, for example, the forage harvester's yield measurement to be counter-calibrated simply and conveniently in the field. Order printer for contractors. COMMUNICATOR II. Thanks to the optional order printer, notebooks and pens are Intuitive user interface for the simple control of all functions – no longer needed. Job-related details such as the number of with the order printer, all the details can be printed out directly. loads, times and net tonnage (in combination with the load weight display) can be printed out via the terminal. This enables you to issue the customer with a delivery note at any time. 1 Further data are readily available via a tablet (e.g. weather information, e-mails, calendar, operating statistics, field data file). 2 Flexible: use of an existing tablet (iPad 3), with simple, self-explanatory touchscreen operation. 3 WLAN connection via wireless interface: easy, fast tablet-machine connection. 24 Operation EASY on board. Using the new CLAAS App, all ISOBUS-compatible machines Operation with a tablet is both convenient and very reliable. A can now be conveniently controlled from a tablet, the only USB interface ensures fast and reliable tablet power supply for requirement being an ISOBUS tractor. The attached implements long days in the field. The clarity of the cab layout has also can be easily operated using the touchscreen. For even been enhanced and a practical tablet holder bracket is included. greater convenience, various functions can be assigned to the F keys (auxiliaries) as with any other ISOBUS terminal. The trend is towards providing a terminal not for the machine, but for the driver: a tablet provides access to all the key machine One advantage of this is that customers can use their existing data, as well as comprehensive personal information. tablet as a machine terminal, giving them a highly flexible, portable solution for a range of other applications. With online access, for example, a contractor can query all the relevant information directly on the field. 25 Work right through the night. 26 Lighting Lighting package for working at night. For working at night, an optional lighting package is available for the CARGOS models. Up to 11 LED work lights turn night into day. The lighting system ensures full visibility of all critical points. Two LED work lights recessed in the drawbar provide effective lighting for the pick-up and crop flow. Another LED work light on the chopper housing makes knife changing a quick and easy task, even at night. The loading bay interior is also equipped with two LED work lights, and for safe all-round visibility there are two LED headlights on the mudguards and another four on the left and right sides. The headlights switch on automatically when an unloading operation starts, and also – when combined with ISOBUS – when the vehicle is put into reverse. Enhanced safety. In the CARGOS 700, there is no lighting for the loading assembly, but instead LED headlights for the front axle. This is especially useful when negotiating narrow yard entrances, for example. The full picture. The PROFI CAM 3 rear-view camera gives you a full view of everything that is happening behind the wagon. The 7" screen can display up to four camera perspectives simultaneously. 27 Convenient. Various drawbar options. Sprung drawbar. For maximum stability and manoeuvrability, the CARGOS For optimum comfort on the road or in the field, drawbar models are fitted with a robust slimline drawbar with a wide suspension with two accumulators is available as an option for pick-up on the crossbar. The dual-purpose wagon is fitted the CARGOS 700. In the CARGOS 9000 and 8000 models, it as standard equipment with a bottom hitching device with a is included as standard. To ensure reliable lift under load, even permitted drawbar load of 3.0 tonnes. For a higher permissible when running over the silage clamp or in steep field entries gross weight, the tandem models can be optionally equipped and exits, large-size drawbar lift rams are installed in all with a drawbar with a permitted load of 4.0 tonnes. In the CARGOS models. tridem models, the permissible gross weight is always 4.0 tonnes. Firmly attached. Tidy parking. To keep the working space clean and tidy, the wagon has a new robust sealed hose support with a protected horizontal Depending on the market, the wagons are delivered with holder for all hoses and plug-in connectors, ensuring everything either a hitching ring or the low-wear Scharmüller K80 ball is clearly arranged at all times. The drawbar has also an coupling. integrated height-adjustable jack. 28 Drawbar and hitching | Drive line Rotor drive. Metering roller drive. CARGOS machines are fitted as standard with a double wide- The metering rollers are driven via a bevel gear with integrated angle drive shaft, which on the machine side drives through a clutch. Overload protection for the metering rollers takes the 1,800-Nm, cam-type overload clutch on the CARGOS 8000 form of a cam-type overload clutch. and 2,000 Nm in the CARGOS 9000, effectively protecting the drive components even at the highest throughput rates. The drive shaft transfers the drive force to the generously sized main transmission, which is attached to the spur gear of the rotor, operating in an oil bath. This construction greatly simplifies the coupling operation when removing or installing the loading assembly. Rotor drive. Rotor spur gear. Metering roller drive. 29 To meet every demand. The CLAAS chassis. Tyres. The exclusive CLAAS chassis design is based on a modular There is a wide range of tyres available to equip the CARGOS bolted frame construction, with significant weight savings in for all operating conditions, according to the particular variant comparison with conventional axle assemblies. A choice of and requirements, with sizes of 22.5", 26.5" or 30.5". mechanical suspension with parabolic springs or a hydraulically suspended chassis is available. Thanks to the modular design, Smaller tyres provide a very low centre of gravity, giving some tandem axle models can have axle loads of 18 or 20 tonnes, maximum stability on steep hilly terrain, while large-size 26.5" or with tridem axles as much as 27 or 30 tonnes. The two or 30.5" tyres ensure optimum trailing characteristics, large models, the CARGOS 9600 and 760, are available only particularly on wet ground. with tridem running gear. 30 Chassis | Tyres 31 A generous footprint. Steered trailing axle. Silver medal for steering dynamics. Depending on the particular model, a steered trailing axle A CLAAS exclusive for models with comfort hydraulics – that can be locked via the operating terminal is available an electrohydraulic positive steering system with adaptive for tandem and tridem axle models. When operated with articulation angle warning and speed-dependent adjustment ISOBUS, the ride comfort of this entry-level variant can be of the steering line. This ensures steering behaviour is further enhanced. The trailing axles can then be automatically adjusted fully automatically to the driving situation at all times. locked above a particular speed, or when reversing. The system always chooses the best compromise between manoeuvrability and stability. This innovation was awarded a silver medal at Agritechnica in 2013. When negotiating tight curves, the articulation angle warning assist sounds an acoustic alarm to warn the driver before any collision between the tractor and the trailer drawbar. This allows full use to be made of the combination's manoeuvrability, and also makes the CARGOS ideal for regions with small fields and narrow accessways. CLAAS was awarded another silver medal at Agritechnica 2013 for the optimisation of an electrohydraulic positive steering system for trailer axles. 32 Steering axle Tridem with offset steering. Individual tyre sizes up to 30.5". With the electrohydraulic positive steering, the CARGOS can A maximum-size contact area is easy on your wallet and on be operated in full crab steering mode. Having the steering of the soil: for example, thanks to improved roll-off and roll-over the first and third axles in the same direction allows particular behaviour with the 30.5" tyres, you save fuel during loading manoeuvres in special situations. For example, the driver can operations and on road trips. The 30.5" tyres are available on drive away from the wall in the clamp and counteract the drift all models except the CARGOS 8300. on the slope. The roll-over area can be temporarily increased in wet areas. Maximum steering lock. Lift axle. Tight turning manoeuvres are possible with both the steered In tridem axle assemblies with hydraulic compensation, the trailing tridem axle and the electrohydraulic positive steering. front axle is optionally available as a lift axle. This reduces both This gives you maximum flexibility in tight spaces with all of tyre wear and fuel consumption. Traction can also be increased the CARGOS models. when required by increasing the weight on the rear tractor axle. 33 CARGOS intelligence. Unprecedented harvesting efficiency. TELEMATICS misses nothing. With TELEMATICS for the CARGOS dual-purpose wagon, Via TELEMATICS, all of the recorded operating data, such CLAAS also offers intelligent systems in the forage harvesting as working time, weights or the number of loads, are directly segment to optimise harvesting processes and achieve greater processed, saved and evaluated at the PC. This also helps capacity utilisation for machines. With the help of innovative to optimise harvesting processes and ensures maximum software and electronics solutions, you get the most out of capacity utilisation for the machines. your machinery, and can make efficient use of the high performance available from the complex heavy-duty machines. An important prerequisite for this is active communication between the attached equipment and the tractor. 34 TELEMATICS 35 NEW Master of efficiency. The new CARGOS 9000. The CARGOS 9000 has been equipped with the latest innovations, keeping it at the head of the field in the dual-purpose wagon segment. It is ideally suited for shared farming operations, and for large farms. With medium CARGOS Loading volume (DIN) compression 9600 m3 47.5–501 95–1001 9500 m 1 41.5–44 83–881 9400 m3 35.5–381 71–761 3 1 With platform gate extensions You can find further information at: cargos9000.claas.com 36 CARGOS 9000 37 Matchless additional transport capacity. Additional volume. The CARGOS 9000 can also be equipped with platform gate extensions. These are easy to attach, and can be retrofitted at any time. 38 CARGOS 9000 Maximum load volume. With a permissible gross weight of up to 34 tonnes, the CARGOS 9600 and 9500 models beat just about every other dual-purpose wagon for efficiency hands down. Thanks to the increased number of uprights, and consequently the reduced upright clearance, you’ll be rocksteady even with a full load. A further argument for the stability of the CARGOS is that it is approved for wood chip transport. Very high throughput rates. The CARGOS 9000 has even greater rotor performance, because the main drive is protected with a cam-type overload clutch up to 2,000 Nm, allowing maximised throughput. Similarly, when discharging, the powerful drive guarantees top offloading performance. Torque-regulated discharging. The scraper floor speed is reduced automatically if a set torque is exceeded on the drive for the metering rollers. 39 In operation all the year round. The CARGOS 8000. On the market since 2015, the CARGOS 8000 shows what it can do in both contracting operations and on family farms with their own equipment. With medium CARGOS Loading volume (DIN) compression 8500 m3 41.5 82 8400 m3 35.5 71 8300 m 30 60 3 You can find further information at: cargos8000.claas.com 40 CARGOS 8000 41 Satisfied customers. Heinz Kohler, one of the two Managing Directors of Kohler GbR (BadenWürttemberg, Germany). Stefan, Matthias and Annette Hess (Alb-Donau district in Baden-Württemberg, Germany). Highly manoeuvrable and easy to operate. Despite its size, fun to drive. The Hess family runs a family farm that is typical for the region, The company Kohler GbR operates a biogas plant with an with a herd of 80 dairy cows. Using the CARGOS 8400 and output of 500 kW, and also manages a herd of 120 dairy an AXION 650, they harvest 55 ha of their own grassland as cows. Since May 2015, it has been using a CARGOS 8500 as well as their neighbour’s fields. A dual-purpose wagon is also a loading wagon during grass harvesting, either as an addition used for the maize harvest. to the harvesting chain on smaller parcels, or as a harvest Annette (23) usually operates the CARGOS. She has already grass and 60 ha of maize, it harvests approximately 105 ha of brought in around 200 of the 250 loads so far. grassland on average. transport wagon. In addition to around 15 ha of agricultural The land lies within a radius of approximately 10 km, so it was Heinz Kohler, one of the two managing directors, and the important to have sufficient volume: “You save quite a bit of usual driver of the wagon, is very pleased with the tridem transport time, thanks to the good unloading performance.” chassis with hydraulic suspension. Despite its size, the CARGOS is pleasant to drive and also extremely A tandem chassis was selected with hydraulic suspension, manoeuvrable, thanks to the electrohydraulic positive steering. 26.5" tyres, and electrohydraulic positive steering. “The positive steering was important for us because there are Further arguments for the purchase included the pick-up some very narrow sections on our farm. There are places controlled on both sides with hydraulic suspension, and the where, if you didn't have it, you would manoeuvre yourself loading assembly with the sturdy twin knives. The contractor into a dead end, but with the CARGOS it’s very simple to was able to take 80 loads without turning the knives round get out of tight spaces”, says Annette Hess. once, or having to sharpen them. Especially when cleaning, Apart from the excellent ride comfort and simplicity of the ease of access to the chopper housing. Heinz Kohler also operation with the COMMUNICATOR II, the Hess family is finds operation via ISOBUS and the different automatic very satisfied with the load capacity. They would choose a functions (e.g. torque-controlled loading) extremely CARGOS again any day. convenient. he appreciates being able to fold down the scraper floor, and 42 CARGOS 8000 much higher density, helped by the lowered scraper floor. A high level of forage quality is still maintained when loading. Apart from narrow country lanes lined with trees on each side, moorland poses the biggest challenge for a loading wagon. Meinders family (Lower Saxony, Germany). Thanks to its compact construction, the CARGOS 8400 stands out for its manoeuvrability. The 800/45 R 26.5 tyre size was selected from the wide range available as best suited for The ideal partner for the family-run farm. the location. The two men were also pleasantly surprised by the CLAAS East Friesland is known as a traditional dairy farm region, twin knives, in terms of both service life and handling.They and the Meinders family farm is typical for the area, focusing managed to bring in the entire first harvest (more than 70 entirely on dairy business. Forage for 150 dairy cows and their wagons) using just one side of the knives. At some point female offspring is cultivated over an area of 98 ha. in the future, when they need to be sharpened, their local CLAAS distributor can offer them a clean grinding service From the start, Mr Meinders and his son Jan placed the with AQUA NON STOP COMFORT. emphasis on quality for grass silage. With DISCO, VOLTO and LINER, they deliberately chose the right technology for each step in the process, with the twin aims of “minimum forage contamination” and “maximum efficiency”. Since the family farm leaves nothing to chance when it comes to green forage harvesting, it has used its own loader wagon for a number of years. In 2015, they replaced the previous model with a CARGOS 8400. They were instantly impressed by the increased efficiency in a year, with exceptionally good yields. The reason for this was firstly the increased load volume (35.5 m³ instead of the previous 30 m³), but also the 43 NEW Unbeatable. The extension to the harvesting chain. With the CARGOS 700, CLAAS presents the first wagon exclusively designed for forage transport. And not only that – CLAAS is the only manufacturer that can supply the entire harvesting chain from a single source. With its JAGUAR models, CLAAS is the world market leader in the forage harvester segment. These are complemented by powerful tractors, stable transport wagons and intelligent electronic solutions. CARGOS Loading volume (DIN) 760 m3 48.5–511 750 m3 42.5–44,51 740 m 36.5–38,51 3 1 With platform gate extensions You can find further information at: cargos700.claas.com 44 CARGOS 700 45 The new transport wagon. CARGOS features. Maximum load volume combined with extreme manoeuvrability. The CARGOS 700 also features the modular CLAAS tandem or tridem chassis. This is available with either mechanical With the front grille at an angle of 30°, and the body tapering suspension or hydraulic compensation, or as an option with towards the rear, all models have a maximum load volume. hydraulic suspension. With a wide range of available tyres This makes the wagons extremely short, but with an impressive (22.5", 26.5" or 30.5"), the CARGOS 700 can become a level of manoeuvrability. customised harvest transport wagon. To further increase the load volume, additional platform gate extensions are available for all three models, just as in the CARGOS 9000. 46 CARGOS 700 The body. The scraper floor. The 300-mm-high C-profile and the stable floor in the The steel floor is hot-dip galvanised, and therefore corrosion- CARGOS 700 models ensure maximum stability. As a result, resistant and extremely durable. The four solid flat conveying all models are approved for wood chip transport. This gives chains have a high breaking load. The sprockets that engage the CARGOS an unrivalled level of reliability, both on long road with the flat conveying chains in the deflection area ensure trips and over rough terrain. reliable guidance of the crop. The chains are simultaneously cleaned of wood chips and other crop types during the deflection process. This reliably prevents any portions of crop from becoming jammed in the chains. Chain tensioning. The drawbar. Scraper floor chains function reliably and in a wear-resistant The slimline drawbar permits very wide steering angles. The manner only if they are perfectly tensioned. Easy access to jack is integrated into the drawbar for added protection, and the scraper floor chains means they can be conveniently simply folds down for unhitching. tensioned at any time. 47 The special articulating drawbar. Clean chopping. By lowering the hydraulic articulating drawbar, the target surface area is expanded for the driver when chopping in a forwards direction. Drivers can easily direct the crop into the wagon and it ends up where it belongs – not just when driving straight ahead, but also when cornering. Faster discharging. Raising the drawbar significantly speeds up the discharge process. The loaded material is tipped directly backwards, and residue is conveyed faster from the wagon. In addition, features such as the tapering structure and the scraper floor driven on both sides, together with the option of two discharge speeds, all facilitate rapid discharging in the clamp. Further benefits. Both hitching and unhitching are easier, because the drawbar can be set to the correct height at the push of a button. If necessary, traction can also be increased, thereby reducing slip, since the wagon wheels move closer to the rear of the tractor when the articulating drawbar is raised. Thanks to the generously dimensioned drawbar lift rams, the hydraulic articulating drawbar can securely lift the wagon upwards, even when fully loaded. In addition, the optional drawbar suspension via two accumulators can provide optimum ride comfort for road journeys at any time. The hydraulic articulating drawbar allows the entire wagon to be raised or lowered to its maximum and minimum heights. 48 Highest discharge speed with the articulating drawbar raised. CARGOS 700 Marker arrow for the horizontal position of the articulating drawbar. Two powerful hydrostatic motors, in conjunction with the two-stage drive, guarantee rapid discharge. Accumulators for the optional drawbar suspension. 49 Easy handling. Metering roller module with drive train. The two open metering rollers are designed to achieve maximum throughput. Together with the sturdy tines arranged in a helix formation, the crop is evenly distributed on the clamp. The drive operates via a single wide-angle drive shaft. There is easy access through the integrated access hatch to the interior of the wagon for cleaning or maintenance work. 50 CARGOS 700 It's so easy. The harvest transport wagon is operated via three doubleacting and one single-acting tractor spools. A small control unit is available for the two-stage drive on the scraper floor and the work lights. The LED work lights, which are optionally available, are also switched on and off from the control unit. Removal of metering rollers. If necessary, the metering roller module can be removed in no time to increase the discharge speed. The gaps can be closed with optional side panels. Removal reduces the weight by approximately 500 kg. It also increases the load volume, for example for wood chip or maize transport. 51 Broadly positioned. Three new models. With the three models in the new CARGOS 700 series, offering load volumes up to 51 m³, CLAAS has also an individual solution for every customer in the harvest transport wagon segment. The front side. Modern design combined with functionality: the partially perforated front grille allows a clear view of the wagon interior. It has been designed in line with the principle “as much as necessary, and as little as possible”, to ensure that the crop can slide over the remaining flat surfaces. A productive forest worker. Contractor Noel Gröne from Dassel in Germany’s Lower Saxony region has been testing one of the first CARGOS 750 models since September 2014. His work mainly focuses on the production and transport of wood chips. The material (beech, spruce and other forest woods) is chopped directly into the CARGOS, and initially transported to a storage area. From there, it is taken by truck to heat and power stations or chipboard factories. “The CARGOS is ideal for intermediate transport on rough forest tracks, which are often icy or muddy in winter,” says Mr Gröne. To meet the challenges of operations in the forest, he consciously chose a chassis with hydraulic suspension. A hydraulic drawbar suspension system reduces the load on the tractor. 52 CARGOS 700 In the first year alone, the wagon was deployed for “Handling is very comfortable”, Gröne says. Needless to say, approximately 900 operating hours for wood chip transport. he lowers the hydraulic articulating drawbar for harvesting An important selection criterion for Mr Gröne was therefore operations: “That way nothing is wasted.” He also has praise the stability of the wagon. He also appreciates the excellent for the quick discharge time: “A wagon that is filled to the brim handling: “Thanks to the low centre of gravity, you can always can be emptied in less than a minute with the two-stage drive. drive safely, even on slopes”, he says. It's a great advantage to be that quick, both in the clamp and in the forest.” To make the most of the wagon's capacity throughout the year, the contracting company also helps out farmers during Mr Gröne’s customers are happy not just with the the grass and maize harvesting season. This added a further performance of the CARGOS 750, but also with the other 500 operating hours to the wagon's workload in 2015. machines the contractor can offer. These include two CARGOS 9600 models and various specialised machines. 53 A strong team. 54 CARGOS 700 55 For connoisseurs. Attention to every detail. Timing is everything. Our perfectly coordinated product range enables you to Owing to weather conditions, harvesting windows are often maintain outstanding forage quality at every stage in the very short. CLAAS forage harvesting machines are therefore process – without compromise. designed for reliable operation at maximum efficiency, as the only way to achieve top-quality outcomes. Our goals are your goals: −− Healthy cows −− More milk per forage unit −− Higher gas yield for biogas plant operators −− Profitable, efficient and sustainable production 56 Harvest quality Keeping next season in mind. CLAAS understands the importance of harvesting with minimum impact on the soil, grass cover and harvested crop. Solutions developed by CLAAS such as ACTIVE FLOAT, MAX CUT and the unique PROFIL linkage geometry for DISCO, MAX SPREAD for VOLTO, GRASS CARE for LINER and EFFICIENT FEEDING SYSTEM (EFS) for CARGOS help you to achieve these aims. Our optimism for the future is based on close attention to our customers' needs and a wealth of innovative ideas. 57 Whatever it takes – CLAAS Service & Parts. Your requirements count. ORIGINAL parts and accessories. You can always rely on us: we'll be there whenever you need Your machine has a crucial role to play – so ensuring its us – everywhere, quickly and reliably, around the clock if reliability is essential. We think in terms of solutions: for your necessary, with precisely the solution that your machine or harvesting requirements and your business. Specially business requires. Whatever it takes. matched to your machine: precision-manufactured parts, high-quality consumables and useful accessories. We will 100% operating reliability. Fitting CLAAS ORIGINAL parts ensures the highest degree of operating reliability. Our parts are perfect-fitting, high-quality supply exactly the right solution for your machine from our comprehensive product range. Whatever it takes. Always quickly on the scene. series parts produced using the latest manufacturing methods and subject to continuous quality controls. Whatever it takes. A tight-knit service network and personal contact partners ensure that we are always easily accessible – from sales staff to technical support and customer service. Whatever it takes. 58 CLAAS Service & Parts Always up to date. Worldwide coverage from Hamm. CLAAS dealers are among the most efficient agricultural Our central spare parts warehouse delivers all ORIGINAL parts technology companies in the world. Our service teams are quickly and reliably all over the world. Your local CLAAS ideally qualified and equipped with the all-important special partner can supply the right solution for your harvest or your tools and diagnostic systems. CLAAS Service stands for high- business within a very short time. Whatever it takes. quality work which meets all your expectations with regard to expertise and reliability. Whatever it takes. The CLAAS Parts Logistics Center in Hamm, Germany, stocks more than 155,000 different parts with warehouse floor space of over 100,000 m2. 59 Outstanding features – here, the CARGOS 8000. 60 Technology in detail 1 Robust frame and tapered body 2 Removable loading assembly 3 Removable metering roller module (optional) 4 EFS with 500-mm inclination of the scraper floor; can be pivoted hydraulically for convenient knife changing and rapid discharge 5 Chopper housing structurally separate from the blade holders, hydraulic lowering for easy maintenance 6 Individual knife engagement with adjustable knife pre-tensioning 7 Twin knife system 8 Rotor with screw-connected segments 9 Pick-up controlled on both sides for precise crop intake, hydraulically driven 10 Hydraulic pick-up suspension and centre guide wheel (optional) 11 Automatic loading function via hydraulically folding filling flap and torque recording in drive train (optional) 12 Wet knife grinding system with AQUA NON STOP COMFORT 13 LED work lights (optional) 14 Choice of 22.5", 26.5" or 30.5" tyres 15 Slimline drawbar with a wide pick-up for maximum manoeuvrability and stability 16 Modular CLAAS chassis 17 Mechanically sprung tandem or tridem axle assembly with electrohydraulic positive steering 18 Convenient operation via OPERATOR, COMMUNICATOR II or EASY on board 19 Load weight indicator 20 TELEMATICS 61 Dynamic and efficient. Powerful and efficient. Flexible. −− Fuel-efficient loading system with inclined scraper floor −− Easy conversion from loading to chipping wagon mode by protects the forage and delivers an optimum crop flow all the way to the silo – from the pick-up via the EFS to the scraper floor feed system controlled by the automated loading function and on to the discharge system removing the loading and cutting assembly – boosting payload and protecting the loading components −− Modular CLAAS chassis perfectly designed for a wide range of operating conditions −− Twin knife system for long days in tough working conditions, high discharge speed, electrohydraulic positive steering – TONI provides a comprehensive display of Easy maintenance. performance data and machine settings at all times −− Lowerable chopper housing, hydraulically pivoting scraper Easy on the soil. floor and blade holders structurally separate from chopper housing for convenient knife change operation −− Sturdy CLAAS twin knives −− Ideal tyres and an individual chassis concept −− Pick-up suspension and guide wheel −− Good power-to-weight ratio User-friendly. −− Lighting pack for working at night, fill-level sensor, intuitive operation, order printer Further information available at: cargos8000.claas.com 62 CARGOS Load volume Load volume with medium compression Pick-up Clearing width Diameter Guide wheel tyres 9600 9500 9400 8500 m3 in accord- 47.5–501 41.5–441 35.5–381 41.5 ance with DIN m3 in accord- 95–1001 83–881 71–761 82 ance with DIN 8400 35.5 8300 30 760 750 740 48.5–511 42.5–44.51 36.5–38.51 71 60 – – – mm mm 2000 320 16 x 6.50-8 61 790 ○ ○ 2000 320 16 x 6.50-8 61 790 ○ ○ 2000 320 16 x 6.50-8 61 790 ○ ○ 2000 320 16 x 6.50-8 61 790 ○ ○ 2000 320 16 x 6.50-8 61 790 ○ ○ 2000 320 16 x 6.50-8 61 790 ○ ○ – – – – – – – – – – – – – – – – – – – – – mm Nm mm mm Qty 120 2000 1580 860 9 120 2000 1580 860 9 120 2000 1580 860 9 120 1800 1580 860 9 120 1800 1580 860 9 120 1800 1580 860 9 – – – – – – – – – – – – – – – Chopper unit Twin knives (on one level) Shortest theoretical chop length Individual protection against foreign objects Qty mm 40 38 ● 40 38 ● 40 38 ● 40 38 ● 40 38 ● 40 38 ● – – – – – – – – – Scraper floor Scraper floor chains Two-speed scraper floor drive Qty 2x2 ●2 2x2 ●2 2x2 ●2 2x2 ○ 2x2 ○ 2x2 ○ 2x2 ○2 2x2 ○2 2x2 ○2 mm mm mm mm – – 1525 1810 – 1810 1525 1810 – 1810 – – 1525 1810 1525 – 1525 1810 – – 1525 – – – – – 1525 1810 – 1810 1525 1810 1525 1810 – – – ● – ● ● ● ○ ○ ● – ○ – ● ● ○ ○ ● – ○ – ● – ○ – – ● – – ● ● – – ● – – – Tine spacing Ground clearance with articulating drawbar raised Hydraulic pick-up suspension, infinitely variable Central additional guide wheel pick-up (guide roller) Rotor Rotor stub Main drive protection Width Diameter No. of tine rows Chassis Tandem axle, 18 t, axle spacing 1525 mm3 Tandem axle, 20 t, axle spacing 1810 mm3 Tridem axle, 27 t, axle spacing 1525 mm3 Tridem axle, 30 t, axle spacing 1810 mm3 mm mm Steering Steered trailing tandem axle Steered trailing tridem axle Electrohydraulic positive steering, tandem Electrohydraulic positive steering, tridem Permissible gross weight Tandem axle, 18 t Tandem axle, 20 t Tridem axle, 27 t Tridem axle, 30 t t t t t – – 314 344 – 23 / 244 314 344 – 23 / 244 – – 21 / 224 23 / 244 314 – 21 / 224 23 / 244 – – 21 / 224 – – – – – 314 344 – 23 / 244 314 344 21 / 224 23 / 244 – – Dimensions and weights Overall length Overall height5 mm mm Loading area mm Track width mm 11940 3870– 3990 9100 x 2360 2100 10800 3870– 3990 7960 x 2360 2100 9660 3870– 3990 6820 x 2360 2100 10875 3650– 3990 7240 x 2360 2100 9735 3650– 3990 6100 x 2360 2100 8595 3650– 3870 4960 x 2360 2100 11230 3650– 3990 8740 x 2360 2100 10090 3650– 3990 7600 x 2360 2100 8950 3650– 3990 6490 x 2360 2100 CARGOS 9600 9500 9400 8500 8400 8300 760 750 740 – – – ○ ○ ○ ○ ○ ○ – – – ○ ○ ○ ○ ○ ○ – – – ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ – ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Operation ISOBUS-compatible ISOBUS connection cable EASY on board OPERATOR COMMUNICATOR II TELEMATICS Order printer ● ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ – – – – – – – – – – – – – – – – – – – – – Hydraulics Spool valves Power-Beyond connection ISO 16028 hydraulic couplings to connect to flat face ○ ○ LS (or 1 x sa + open return line)7 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ – – Additional options Automatic articulating drawbar control Metering rollers (+ drive system)8 Insert panels for removed metering rollers Hydraulically folding filling flap with automated loading function Automatic loading function via torque on the drive Ultrasonic fill-level sensor LED work lights package LED side marker lights Storage frame for loading/cutting assembly after removal Channel cover for use in chopper transport CLAAS PROFI CAM 3 Weight indicator (with hydraulic chassis only) External display for weight indicator Lift axle for tridem axle (with hydraulic chassis only) Trailer safety snap cable for hydraulic brake Hydraulic drawbar suspension Underride guard at rear ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● – ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● – – ○ ○ – – – ○ ○ – – – – – ○ ○ ○ ○ Tyres6 Alliance Flotmaster I-328 Trelleborg T404 Vredestein Flotation Pro Vredestein Flotation Pro Vredestein Flotation Pro Michelin CargoXBib Alliance I-380 Vredestein Flotation Pro Vredestein Flotation Trac 550/60-22.5 600/50-22.5 710/40 R 22.5 620/55 R 26.5 710/50 R 26.5 710/50 R 26.5 750/45 R 26.5 800/45 R 26.5 750/50 R 30.5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● – ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● – ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● – ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● – 3 dw + 1 ew – – – – – ○ ○ – – – ○ ○ – – – – – ○ ○ ○ ○ – ○ ○ – – – ○ ○ – – – – – ○ ○ ○ ○ 1 With platform gate extensions 2 Drive on both sides 3 Mechanical suspension or with hydraulic compensation, with hydraulic suspension as an option 4 Permissible towbar load 3.0 t in series, optional 4.0 t, tridem always 4.0 t 5 Depending on tyres 30.5" / 26.5" / 22.5" and equipment with/without platform gate extensions 6 10-hole rims in the standard version, tyres partly dependent on the axle 7 + 1 sa with hydraulically sprung chassis 8 Three metering rollers in the CARGOS 9000 and 8000, and two in the CARGOS 700 CLAAS continually develops its products to meet customer requirements. This means that all products are subject to change without notice. All descriptions and specifications in this brochure should be considered approximate and may include optional equipment that is not part of the standard specifications. This brochure is designed for worldwide use. Please refer to your nearest CLAAS dealer and their price list for local specification details. Some protective panels may have been removed to present the function more clearly in photographs. To avoid any risks, you should never remove these protective panels yourself. In this context, please refer to the relevant instructions in the operator's manual. ●Standard○Option□Available–Not available. ●Standard○Option□Available–Not available CLAAS KGaA mbH Postfach 1163 33416 Harsewinkel Deutschland Tel. +49 (0)52 47 12-0 claas.com 570012001115 KK DC 0116 / 00 0259 939 1