Cartesian Motion Systems CMS
Transkript
Cartesian Motion Systems CMS
Cartesian Motion Systems CMS with IndraMotion Control The Drive & Control Company R310EN 2625 (2006.10) Bosch Rexroth AG Linear Motion and Assembly Technologies Ball Rail Systems Roller Rail Systems Linear Bushings and Shafts Ball Screw Drives Linear Motion Systems Basic Mechanical Elements Manual Production Systems Transfer Systems R310EN 2625 (2006.10) CMS Bosch Rexroth AG Cartesian Motion Systems CMS Product Overview Axis Systems 4 10 1-axis systems 10 2-axis systems X-Y 16 2-axis systems X-Z 18 3-axis systems X-Y-Z 22 Technical Data Notes 26 Mechanical Components 28 Compact Modules CKK 28 Electronic Components 30 ECODRIVE Cs 30 IndraMotion Control for CMS 31 Application Examples and Training Systems 34 Installation 35 User Support 39 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Product Overview A single solution for many applications Common sense in mechanical engineering The French philosopher René Descartes introduced the adjective "Cartesian" that we use in linear technology, as well as in other fields, to describe the Cartesian coordinate system with X, Y and Z axes. Descartes also said that "…Common sense is the most fairly distributed thing in the world, for each one thinks he is so well-endowed with it that even those who are hardest to satisfy in all other matters are not in the habit of desiring more of it than they already have". What does this mean for us? Take a simple standardized linear motion system, combine it with a motor, controls, connection elements, cables, and with our experience, and you will arrive at a factory-built, pre-configured motion system that meets the specific needs of the user. By applying common sense in the development of Cartesian robot systems, we have arrived at a quick and cost-effective solution: Here‘s how it works The machine engineer no longer has to order a variety of linear components that must then be integrated into his design. Instead, he can order a complete and matched "Cartesian system" with 1, 2 or 3 axes by a single part number. The user can select exactly the combination he needs for his requirements from a wide range of axis configurations. He then receives a pre-programmed and tested solution, and all it takes to customized it to the task in hand is entering the appropriate positioning data for the application. R310EN 2625 (2006.10) CMS Bosch Rexroth AG Minimum effort – maximum efficiency This approach yields some real advantages: There are significant time savings because the entire planning phase is considerably shorter and the assembly time needed for these motion systems is close to zero, since these individual highprecision components are not shipped piece by piece, but as a complete unit. The system includes the Rexroth CMS with servo motor and drive, field bus interface, cable management, and – as an optional feature - positioning or path control. It goes without saying that the set-up effort for these preconfigured Cartesian systems is much less than with conventional systems, saving the user time, cost and stress. The complete solution from a single source Rexroth offers not only these motion systems, but also ideal products for setting up base frames and guard enclosures. For the user, this means a complete system solution from a single source, and with extremely narrow tolerance limits. Worldwide service network for on-site service Bosch Rexroth AG operates a close-knit sales and service network around the globe. Wherever Rexroth products are used, the designer and manufacturer are nearby, providing expert advice and experience and a full range of replacement and accessory parts to ensure troublefree operation. Interface problems - solved When it comes to the drive interface, Rexroth Cartesian motion systems can be readily adapted to your requirements. The following interfaces are available: Profibus-DP, SERCOS, Device-Net and CANopen. IndraMotion for CMS is a PLC based control system for coordinated multi-axis movements based on PLCopen motion control. Bosch Rexroth AG CMS R310EN 2625 (2006.10) Product Overview Various configurations for simple and fast planning Durable mechanical components – Optimum travel, high load capacities and high stiffness through two integrated preloaded ball rail guides – Ball screw drive with preloaded nut system Integrated AC-servomotor – Absolute encoder (no reference cycle needed) – Holding brake Factory base settings – Pre-parameterized servo drive with Profibus DB, SERCOS, CANopen and DeviceNet interfaces Other outstanding features – Any length available (up to maximum stroke) – Completely assembled and pinned – Optimized combination of motor and servo-drive – Precise alignment and secure mounting of customer attachments using threaded holes and pin holes in the carriage – Simple connection to the mounting base with clamping fixtures and connection plates (compatible with Bosch Rexroth Structural Framing - MGE product line) – Complete assembly including cable management – Protection of internal components by polyurethane sealing strips – Assembly and test run of the complete system – CAD files to be generated For further information regarding assembly and start-up see "Assembly Instructions for CMS Cartesian Motion Systems". The system solution for time-optimized pointto-point multi-axis movement The CMS Cartesian Motion System with IndraMotion offers minimum machine cycles and thus maximum productivity through time-optimized rotation. Operating, teaching and programming the system is easy and straightforward. With engineering costs slashed to a minimum, the turnkey solution with open-source software is also extremely flexible when it comes to customizing it to specific requirements. Its total scalability ensures optimum efficiency in all applications. Outstanding versatility Typical application areas for CMS Cartesian Motion Systems with IndraMotion include: – Handling operations, e.g. parts removal systems for injection molding machines or machine tools – Assembly, logistics, palletizing, pick and place – General and simple types of cutting machines – Special machinery, and many more The unique, flexible and scalable concept makes CMS and IndraMotion an ideal system solution. IndraMotion for CMS is a PLC based control system for coordinated multi-axis movements based on PLCopen motion control. – Sequential function chart for motion processes – Flexible motion programming – Teaching and definition of travel motions – With optional software, PLC functionality usable with IEC 61131-3 compliant IndraLogic sequence control – Manual control unit (optional) VEH 30 or HD 06 Programmable blended motion ensures minimum positioning times Z coordinate P5 (700/500/350) Y coordinate Home (0/0/0) X coordinate Ideal travel curve Travel curve with conventional PLC Travel curve with IndraMotion for CMS R310EN 2625 (2006.10) CMS Bosch Rexroth AG Ethernet Profibus Cartesian Motion Systems 1-axis systems 2-axis systems 3-axis systems Pre-parameterized control system L20 with IndraMotion for CMS. Ready for use, easy to program, and optionally upgradable. Industrial control and display device VCP08.2 Optional: Manual control unit VEH 30 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Product Overview For each of the models shown here, a special selection of drive sizes and variations is listed on the following pages. Each model is supplied with a matching motor/servo drive combination, completely assembled, tested and prepared for a problem-free start-up. 1-axis systems Carriage travels Model type Motor connected via flange and coupling CT10 Page 10 Motor mounted via left side drive CT11 Page 12 Motor mounted via right side drive CT12 Page 14 R310EN 2625 (2006.10) 2-axis systems CMS Bosch Rexroth AG Model type X-axis, carriage travels Y-axis, carriage travels CT20 Page 16 X-axis, carriage travels Z-axis, carriage travels CT21 Page 18 X-axis, carriage travels Z-axis, frame travels CT22 Page 20 3-axis systems Model type X-axis, carriage travels Y-axis, carriage travels Z-axis, carriage travels CT30 Page 22 X-axis, carriage travels Y-axis, carriage travels Z-axis, frame travels CT31 Page 24 10 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Axis Systems 1-axis systems Model types: R0357 310 00-CT10 R0357 410 00-CT10 R0357 510 00-CT10 – Carriage travels – Motor connected via flange and coupling Lubrication – Axis lubrication via carriage and frame possible (See "Mechanical Components") Dimensions H3 H2 Lx H1 A–A Axis zero-point (factory set) B1 B2 A A L1 L4 Stroke X L2 L3 Cable length (LK) to servo drive listed from here For connection dimensions, see "Installation". Dimensions (mm) L1 L2 280.5 95.0 R0357 310 00-CT10 284.5 119.5 R0357 410 00-CT10 321.0 145.0 R0357 510 00-CT10 . Model type L3 128.5 157.5 190.0 L4 33.5 38 45 B1 90.0 110.0 145.0 B2 30.0 0.0 0.0 H1 40.0 50.0 65.0 H2 81.0 107.0 127.0 H3 19.5 41.5 43.0 R310EN 2625 (2006.10) CMS Bosch Rexroth AG Model type Technical data R0357 310 00-CT10 R0357 410 00-CT10 R0357 510 00-CT10 Profile width 11 Ball maximum Accel- Velocity maximum loading screw stroke eration drive a v horizontal vertical mm m/s2 m/s kg kg do x P 12 x 10 400 15 0.5 18 18 16 x 16 800 15 0.8 20 20 20 x 20 1000 10 1.01) 45 35 mm 90 110 145 1) for stroke X > 800 mm: velocity = 0.8 m/s Positioning times tp Velocity ������� Time �� tp Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Weight calculation (Without servo drive and loading) ����� Stroke X tp for Model type R0357 310 00-CT10 mm 50 100 150 200 300 400 500 600 700 800 900 1000 Model type R0357 310 00 - CT10 R0357 410 00 - CT10 R0357 510 00 - CT10 R0357 410 00-CT10 s 0.21 0.31 0.41 0.51 0.71 0.91 – – – – – – R0357 510 00-CT10 s – 0.26 0.32 0.38 0.51 0.63 0.76 0.88 1.01 1.13 – – Weight (kg) 0.0055 · Stroke X + 5.5 0.0092 · Stroke X + 7.5 0.0178 · Stroke X + 15 Stroke(mm) Ordering key R0357 x10 00 - CT10 - X - 0 - 0 - 0 - LK - ... - 01 Model type Stroke X-axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation Ordering example CMS R0357 410 00 - CT10 with: – Stroke X-axis = 500 mm – Cable length to servo drive is 3 m – Servo drive interface: Profibus-DP Ordering information: R0357 410 00 - CT10 - 500 - 0 - 0 - 0 - 3 - 11 - 01 s – – 0.33 0.38 0.48 0.58 0.68 0.78 0.88 0.98 1.18 1.46 Bosch Rexroth AG 12 CMS R310EN 2625 (2006.10) Axis Systems 1-axis systems Model types: R0357 310 00-CT11 R0357 410 00-CT11 R0357 510 00-CT11 – Carriage travels – Motor mounted via left side drive Lubrication – Axis lubrication via carriage and frame possible (See "Mechanical Components") Dimensions H2 Lx A–A B2 H1 L1 Axis zero-point (factory set) L5 B1 B3 A A L4 L2 Stroke X L3 Cable length (LK) to servo drive listed from here For connection dimensions, see "Installation". Dimensions (mm) L1 L2 212.0 95.0 R0357 310 00-CT11 212.0 119.5 R0357 410 00-CT11 245.0 145.0 R0357 510 00-CT11 . Model type L3 128.5 157.5 190.0 L4 33.5 38 45 L5 69.0 73.5 93.5 B1 90.0 110.0 145.0 B2 134.5 136.0 170.5 B3 27.5 29.0 44.5 H1 40.0 50.0 65.0 H2 70.0 70.0 93.5 R310EN 2625 (2006.10) CMS Bosch Rexroth AG 13 Model type Profile Ball max. Accelera- Velocity maximum width screw stroke tion loading drive a v horizontal vertical mm mm m/s2 m/s kg kg do x P 90 12 x 10 400 15 0.5 18 10 R0357 310 00-CT11 110 16 x 16 800 15 0.53 20 12 R0357 410 00-CT11 145 20 x 20 1000 10 1.01) 35 25 R0357 510 00-CT11 Technical data 1) for stroke X > 800 mm: velocity = 0.8 m/s Stroke X Positioning times tp Velocity ������� Time �� tp Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Weight calculation (Without servo drive and loading) ����� tp for Model type R0357 310 00-CT11 mm 50 100 150 200 300 400 500 600 700 800 900 1000 Model type R0357 310 00 - CT11 R0357 410 00 - CT11 R0357 510 00 - CT11 R0357 410 00-CT11 s 0.21 0.31 0.41 0.51 0.71 0.91 – – – – – – R0357 510 00-CT11 s – 0.30 0.40 0.49 0.68 0.87 1.05 1.24 1.43 1.62 – – Weight (kg) 0.0055 · Stroke X + 5 0.0092 · Stroke X + 7 0.0178 · Stroke X + 15 Stroke(mm) Ordering key R0357 x10 00 - CT11 - X - 0 - 0 - 0 - LK - ... - 01 Model Type Stroke X-Axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation Ordering example CMS R0357 510 00 - CT11 with: – Stroke X-axis = 600 mm – Cable length to servo drive is 3 m – Servo drive interface: Profibus-DP Ordering information: R0357 510 00 - CT11 - 600 - 0 - 0 - 0 - 3 - 11 - 01 s – – 0.25 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.21 1.33 Bosch Rexroth AG 14 CMS R310EN 2625 (2006.10) Axis Systems 1-axis systems Model types: R0357 310 00-CT12 R0357 410 00-CT12 R0357 510 00-CT12 – Carriage travels – Motor mounted via right side drive Lubrication – Axis lubrication via carriage and frame possible (See "Mechanical Components") H2 Dimensions L5 Stroke X L2 L3 Lx A A–A H1 B2 A B3 Axis zero-point (factory set) L4 L1 Cable length (LK) to servo drive listed from here For connection dimensions, see "Installation". Dimensions (mm) L1 L2 212.0 95.0 R0357 310 00-CT12 212.0 119.5 R0357 410 00-CT12 245.0 145.0 R0357 510 00-CT12 B1 . B1 Model type L3 128.5 157.5 190.0 L4 33.5 38 45 L5 69.0 73.5 93.5 B1 90.0 110.0 145.0 B2 134.5 136.0 170.5 B3 27.5 29.0 44.5 H1 40.0 50.0 65.0 H2 70.0 70.0 93.5 R310EN 2625 (2006.10) CMS Bosch Rexroth AG Model type Technical data R0357 310 00-CT12 R0357 410 00-CT12 R0357 510 00-CT12 Profile width mm 90 110 145 15 Ball max. Accelera- Velocity maximum screw stroke tion loading drive a v horizontal vertical mm m/s2 m/s kg kg do x P 12 x 10 400 15 0.5 18 10 16 x 16 800 15 0.53 20 12 20 x 20 1000 10 1.01) 35 25 1) for stroke X > 800 mm: velocity = 0.8 m/s Stroke X Positioning times tp Velocity ������� Time �� tp Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Weight calculation (Without servo drive and loading) ����� tp for Model type R0357 310 00-CT12 mm 50 100 150 200 300 400 500 600 700 800 900 1000 Model type R0357 310 00 - CT12 R0357 410 00 - CT12 R0357 510 00 - CT12 R0357 410 00-CT12 s 0.21 0.31 0.41 0.51 0.71 0.91 – – – – – – R0357 510 00-CT12 s – 0.30 0.40 0.49 0.68 0.87 1.05 1.24 1.43 1.62 – – Weight (kg) 0.0055 · Stroke X + 5 0.0092 · Stroke X + 7 0.0178 · Stroke X + 15 Stroke(mm) Ordering key R0357 x10 00 - CT12 - X - 0 - 0 - 0 - LK - ... - 01 Model type Stroke X-axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation Ordering example CMS R0357 510 00 - CT12 with: – Stroke X-axis = 600 mm – Cable length to servo drive is 3 m – Servo drive interface: Profibus-DP Ordering information: R0357 510 00 - CT12 - 600 - 0 - 0 - 0 - 3 - 11 - 01 s – – 0.25 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.21 1.33 16 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Axis Systems 2-axis systems X-Y Model types: R0357 420 00-CT20 R0357 520 00-CT20 – X-axis: Carriage travels – Y-axis: Carriage travels Lubrication – X-axis via connecting angle (both sides) and frame possible – Y-axis via carriage and frame possible (See "Mechanical Components") � � Dimensions B7 H4 Hub Y H3 L1 (H1) H2 H5 H6 H1 L5 Clamping surface Lx Clamping surface L4 Lx/2 B6 Stroke Y B5 B8 B1 90 Y-Axis zero-point (factory set) B4 L6 X-axis zero-point (factory set) L2 Model type Stroke X L3 ... Travel range Cable length (LK) to servo drive listed from here . For connection dimensions, see "Installation". Note: The carriage can also travel the added distance B6, as long as customer fixtures do not come in contact with any interfering surfaces. Dimensions (mm) L1 L2 L3 L4 L5 L6 B1 B4 B5 B6 B7 B8 H1 H2 H3 H4 H5 H6 R0357 420 00-CT20 284.5 61.0 216.0 38 183.0 40.0 110.0 128.5 94.0 130.0 59.0 165.0 50.0 107.0 41.5 90.0 125.0 204.0 R0357 520 00-CT20 321.0 73.0 262.0 45 188.0 50.0 145.0 157.5 127.0 171.5 75.0 216.0 65.0 127.0 43.0 110.0 161.0 249.0 R310EN 2625 (2006.10) CMS Bosch Rexroth AG Model type Technical data Axis R0357 420 00-CT20 R0357 520 00-CT20 Profile width mm 110 90 145 110 X Y X Y 17 Ball maximum Accelera- Velocity screw stroke tion drive a v mm m/s2 m/s do x P 16 x 16 800 15 0.8 12 x 10 400 15 0.5 20 x 20 1000 10 1.01) 16 x 16 700 15 0.53 1) for stroke X > 800 mm: velocity = 0.8 m/s Model type R0357 420 00-CT20 Maximum loading and positioning times tp X-axis Stroke mm – 100 150 200 300 400 500 600 700 800 Velocity ������� Time �� tp ����� Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Y-axis Stroke tp s – 0.26 0.32 0.38 0.51 0.63 0.76 0.88 1.01 1.13 tp mm 50 100 150 200 300 400 – – – – s 0.21 0.31 0.41 0.51 0.71 0.91 – – – – maximum loading2) kg 10 10 10 10 8 8 – – – – Model type R0357 520 00-CT20 X-axis Stroke Y-axis Stroke tp mm – 150 200 300 400 500 600 700 800 900 1000 s – 0.33 0.38 0.48 0.58 0.68 0.78 0.88 0.98 1.18 1.46 tp mm 100 150 200 300 400 500 600 700 – – – s 0.30 0.40 0.49 0.68 0.87 1.05 1.24 1.43 – – – maximum loading2) kg 20 20 20 20 20 15 10 5 – – – 2) The maximum loading is only dependent on stroke Y. Weight calculation (Without servo drive and loading) Model Type R0357 420 00 - CT20 R0357 520 00 - CT20 Weight (kg) 0.0096 · Stroke X + 0.0055 · Stroke Y + 16 0.0182 · Stroke X + 0.0092 · Stroke Y + 28 Stroke(mm) Ordering key R0357 x20 00 - CT20 - X - Y - 0 - 0 - 0 - LK - ... - 01 Model Type Stroke X-axis (mm) Stroke Y-axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation Ordering example CMS R0357 520 00 - CT20 with: – Stroke X-Axis = 600 mm – Stroke Y-Axis = 200 mm – Cable length to servo drive is 3 m – Servo drive interface: Profibus-DP Ordering information: R0357 520 00 - CT20 - 600 - 200 - 0 - 0 - 3 - 11 - 01 18 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Axis Systems 2-axis systems X-Z Model types: R0357 420 00-CT21 R0357 520 00-CT21 – X-axis: Carriage travels – Z-axis: Carriage travels Lubrication – X-axis via connecting angle (both sides) and frame possible – Z-axis via carriage and frame possible (See "Mechanical Components") X Z Dimensions B12 H7 Z-axis zero-point (factory set) +Z0 H3 H2 Stroke Z H1 H8 B11 Clamping surface L5 X-axis zero point (factory set) Overrun L1 B9 Clamping surface L2 Stroke X L3 Z0 = 0 H10 H9 B10 Z0 < 0 L4 Lx Z0 > 0 90 Lx/2 –Z0 B1 –Z0 +Z0 Z0 = 0 ... Travel range Cable length (LK) to servo drive listed from here For connection dimensions, see "Installation". Model type Dimensions (mm) L1 L2 L3 L4 R0357 420 00-CT21 284.5 119.5 157.5 R0357 520 00-CT21 321.0 145.0 190.0 L5 B1 . +Z0 Clamping surface B9 B10 B11 B12 H1 H2 H3 H7 H8 H9 H10 Z0 (from ... to) 95.0 128.5 33.5 -2.5 to (Stroke Z+69.5) 45 110.0 145.0 153.5 50.0 42.5 104.0 65.0 127.0 43.0 284.5 119.5 157.5 38.0 -9 to (Stroke Z+80) 38 90.0 110.0 125.0 40.0 21.5 77.5 50.0 107.0 41.5 280.5 R310EN 2625 (2006.10) CMS Bosch Rexroth AG Model type Technical data Axis R0357 420 00-CT21 R0357 520 00-CT21 Profile width mm 110 90 145 110 X Z X Z 19 Ball maximum Accelera- Velocity screw stroke tion drive a v mm m/s2 m/s do x P 16 x 16 800 15 0.8 12 x 10 400 15 0.5 20 x 20 1000 10 1.01) 16 x 16 700 15 0.8 1) for stroke X > 800 mm: velocity = 0.8 m/s Model type R0357 420 00-CT21 Maximum loading and positioning times tp X-axis Stroke mm – 100 150 200 300 400 500 600 700 800 Velocity ������� Time �� tp ����� Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Z-axis Stroke tp s – 0.26 0.32 0.38 0.51 0.63 0.76 0.88 1.01 1.13 s 0.21 0.31 0.41 0.51 0.71 0.91 – – – – maximum loading2) kg 12 12 12 12 10 10 – – – – s 0.26 0.32 0.38 0.51 0.63 0.76 0.88 1.01 – – – maximum loading2) kg 20 20 20 20 20 20 20 20 – – – tp mm 50 100 150 200 300 400 – – – – Model type R0357 520 00-CT21 X-axis Stroke Z-axis Stroke tp mm – 150 200 300 400 500 600 700 800 900 1000 s – 0.33 0.38 0.48 0.58 0.68 0.78 0.88 0.98 1.18 1.46 tp mm 100 150 200 300 400 500 600 700 – – – 2) The maximum loading is only dependent on stroke Z. Weight calculation (Without servo drive and loading) Model type R0357 420 00 - CT21 R0357 520 00 - CT21 Weight (kg) 0.0096 . Stroke X + 0.0055 . Stroke Z + 14 0.0182 . Stroke X + 0.0092 . Stroke Z + 24 Stroke(mm) Ordering key R0357 x20 00 - CT21 - X - 0 - Z - Z0 - LK - ... - 01 Model type Stroke X-axis (mm) Stroke Z-axis (mm) Offset of Z-axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation Ordering example CMS R0357 520 00 - CT21 with: – Stroke X-axis = 500 mm – Stroke Z-axis = 200 mm – Offset Z-axis Z0 = 80 mm – Cable length to servo drive is 3 m – Servo drive interface: Profibus-DP Ordering information: R0357 520 00 - CT21 - 500 - 0 - 200 - 80 - 3 - 11 - 01 Bosch Rexroth AG 20 CMS R310EN 2625 (2006.10) Axis Systems 2-axis systems X-Z Model types: R0357 420 00-CT22 R0357 520 00-CT22 – X-axis: Carriage travels – Z-axis: Frame travels Lubrication – X-axis via connecting angle (both sides) and frame possible – Z-axis via connecting angle (both sides) and frame possible (See "Mechanical Components") X Z Dimensions B12 H7 Z-axis zero-point (factory set) Clamping surface H8 Stroke Z H3 H2 H9 H1 B11 Clamping surface L5 B9 X-axis zero-point (factory set) Overrun L1 L2 B10 Stroke X L3 L4 Lx Lx/2 B1 90 ... Travel range Cable length (LK) to servo drive listed from here . For connection dimensions, see "Installation". Model type Dimensions (mm) L1 L2 L3 L4 L5 B1 B9 B10 B11 B12 H1 H2 77.5 50.0 107.0 R0357 420 00-CT22 284.5 119.5 157.5 38 90.0 110.0 125.0 40.0 19.5 R0357 520 00-CT22 321.0 145.0 190.0 45 110.0 145.0 153.5 50.0 41.5 104.0 65.0 127.0 H3 H7 H8 41.5 280.5 223.5+Stroke Z 43.0 284.5 277.0+Stroke Z H9 67.0 73.5 R310EN 2625 (2006.10) CMS Bosch Rexroth AG Model type Technical data Axis R0357 420 00-CT22 R0357 520 00-CT22 Profile width mm 110 90 145 110 X Z X Z 21 Ball maximum Accelera- Velocity screw stroke tion drive a v mm m/s2 m/s do x P 16 x 16 800 15 0.8 12 x 10 400 15 0.5 20 x 20 1000 10 1.01) 16 x 16 700 15 0.8 1) for stroke X > 800 mm: velocity = 0.8 m/s Model type R0357 420 00-CT22 Maximum loading and positioning times tp X-axis Stroke mm – 100 150 200 300 400 500 600 700 800 Velocity ������� Time �� tp ����� Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Z-axis Stroke tp s – 0.26 0.32 0.38 0.51 0.63 0.76 0.88 1.01 1.13 s 0.21 0.31 0.41 0.51 0.71 0.91 – – – – maximum loading2) kg 10 10 10 10 10 10 – – – – s 0.26 0.32 0.38 0.51 0.63 0.76 0.88 1.01 – – – maximum loading2) kg 11 11 10 9 8 7 6 5 – – – tp mm 50 100 150 200 300 400 – – – – Model type R0357 520 00-CT22 X-axis Stroke Z-axis Stroke tp mm – 150 200 300 400 500 600 700 800 900 1000 s – 0.33 0.38 0.48 0.58 0.68 0.78 0.88 0.98 1.18 1.46 tp mm 100 150 200 300 400 500 600 700 – – – 2) The maximum loading is only dependent on stroke Z. Weight calculation (Without servo drive and loading) Model type R0357 420 00 - CT22 R0357 520 00 - CT22 Weight (kg) 0.0096 . Stroke X + 0.0055 . Stroke Z + 14 0.0182 . Stroke X + 0.0092 . Stroke Z + 24 Stroke (mm) Ordering key R0357 x20 00 - CT22 - X - 0 - Z - 0 - LK - ... - 01 Model type Stroke X-axis (mm) Stroke Z-axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation Ordering example CMS R0357 520 00 - CT22 with: – Stroke X-axis = 500 mm – Stroke Z-axis = 200 mm – Cable length to servo drive is 3 m – Servo drive interface: Profibus-DP Ordering information: R0357 520 00 - CT22 - 500 - 0 - 200 - 0 - 3 - 11 - 01 Bosch Rexroth AG 22 CMS R310EN 2625 (2006.10) Axis Systems 3-axis systems X-Y-Z Model types: R0357 530 00-CT30 – X-axis: Carriage travels – Y-axis: Carriage travels – Z-axis: Carriage travels Lubrication: – X-axis via connecting angle (both sides) and frame possible – Y-axis via connecting angle (both sides) and frame possible – Z-axis via carriage and frame possible (See "Mechanical Components") X Y Z Overrun Dimensions 77,5 280,5 Z-axis zero-point (factory set) 110 161 Stroke X 321 128,5 Clamping Surface 90 X-axis zero-point (factory set) Lx (65) Clamping Surface 337 45 40 33,5 43 +Z0 127 65 Stroke Z 95 21,5 (Stroke Y) (98,5) Y-axis zero-point (factory set) Z0 < 0 Z0 = 0 Z0 > 0 Stroke Y 2 149,5 216 145 90 Lx/2 –Z0 –Z0 (Stroke X) Clamping surface ... Travel range Cable length (LK) to servo drive listed from here For connection dimensions, see "Installation". Z0 = 0 +Z0 98,5 125 . Z0: from –102 to (Stroke Z –28) mm +Z0 R310EN 2625 (2006.10) CMS 23 Bosch Rexroth AG Model type Technical data Axis R0357 530 00-CT30 Profile width mm 145 110 90 X Y Z Ball maximum Accelera- Velocity screw Stroke tion drive a v mm m/s2 m/s do x P 20 x 20 1000 10 1.01) 16 x 16 500 15 0.53 12 x 10 300 5 0.5 1) for stroke X > 800 mm: velocity = 0,8 m/s Model Type R0357 530 00-CT30 Maximum loading and positioning times tp Y-axis Z-axis Velocity ������� Time �� tp Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Weight calculation (Without servo drive and loading) ����� Stroke (mm) Stroke (mm) 50 100 150 200 250 300 100 12 12 12 12 10 10 150 200 300 maximum loading2) (kg) 12 12 10 12 12 10 12 12 10 12 12 10 10 10 10 10 10 10 400 500 8 8 8 8 8 8 6 6 6 6 6 6 2) The maximum loading is only dependent on stroke Y and stroke Z. X-axis Stroke Y-axis Stroke tp mm – – 150 200 300 400 500 600 700 800 900 1000 Model type R0357 530 00-CT30 s – – 0.33 0.38 0.48 0.58 0.68 0.78 0.88 0.98 1.18 1.46 Z-axis Stroke tp mm – 100 150 200 300 400 500 – – – – – s – 0.30 0.40 0.49 0.68 0.87 1.05 – – – – – tp mm 50 100 150 200 300 – – – – – – – Weight (kg) 0.0182 . Stroke X + 0.0096 . Stroke Y + 0.0055 . Stroke Z + 34.5 Stroke(mm) Ordering key R0357 530 00 - CT30 - X - Y - Z - Z0 - LK - ... - 01 Model type Stroke X-axis (mm) Stroke Y-axis (mm) Stroke Z-axis (mm) Offset Z-axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation s 0.28 0.38 0.48 0.58 0.78 – – – – – – – Ordering example CMS R0357 530 00 - CT30 with: – Stroke X-axis = 700 mm – Stroke Y-axis = 300 mm – Stroke Z-axis = 100 mm – Offset Z-Axis Z0 = 50 mm – Cable length to servo drive is 2 m – Servo drive interface: Profibus-DP Ordering information: R0357 530 00 - CT30 - 700 - 300 - 100 - 50 - 2 - 11 - 01 24 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Axis Systems 3-axis systems X-Y-Z Model types: R0357 530 00-CT31 – X-axis: Carriage travels – Y-axis: Carriage travels – Z-axis: Frame travels Lubrication – X-axis via connecting angle (both sides) and frame possible – Y-axis via connecting angle (both sides) and frame possible – Z-axis via connecting angle (both sides) and frame possible (See "Mechanical Components") X Y Z Overrun Dimensions 110 19,5 Stroke Z 161 65 127 43 Z-axis zero-point (factory set) 32,5 280,5 223,5 + Stroke Z 77,5 Stroke X 321 (65) Clamping surface 90 X-axis zero-point (factory set) 40 Clamping surface (Stroke Y) (98,5) 337 Lx 45 Lx/2 125 (Stroke X) 98,5 Stroke Y 2 149,5 216 145 90 Y-axis zero-point (factory set) ... Travel range Cable length (LK) to servo drive listed from here . For connection dimensions, see "Installation". R310EN 2625 (2006.10) CMS 25 Bosch Rexroth AG Model type Technical data Axis R0357 530 00-CT31 Profile width Ball maximum Accelera- Velocity screw stroke tion drive a v mm mm m/s2 m/s do x P X 145 20 x 20 1000 10 1.01) Y 110 16 x 16 500 15 0.53 Z 90 12 x 10 300 5 0.5 1) for stroke X > 800 mm: velocity = 0.8 m/s Model type R0357 530 00-CT31 Maximum loading and positioning times tp Y-axis Z-axis Stroke Stroke Velocity ������� Time �� tp Positioning time of the axis For a more detailed explanation, see "Technical Data Notes". Weight calculation (Without servo drive and loading) ����� 100 (mm) (mm) 50 100 150 200 250 300 12 12 12 12 10 10 150 200 300 maximum loading2) (kg) 12 12 10 12 12 10 12 12 10 12 12 10 10 10 10 10 10 10 400 500 8 8 8 8 8 8 6 6 6 6 6 6 2) The maximum loading is only dependent on stroke Y and stroke Z. X-axis Stroke Y-axis Stroke tp mm – – 150 200 300 400 500 600 700 800 900 1000 Model type R0357 530 00-CT31 s – – 0.33 0.38 0.48 0.58 0.68 0.78 0.88 0.98 1.18 1.46 Z-axis Stroke tp mm – 100 150 200 300 400 500 – – – – – s – 0.30 0.40 0.49 0.68 0.87 1.05 – – – – – tp mm 50 100 150 200 300 – – – – – – – Weight (kg) 0.0182 . Stroke X + 0.0096 . Stroke Y + 0.0055 . Stroke Z + 34.5 Stroke(mm) Ordering key R0357 530 00 - CT31 - X - Y - Z - 0 - LK - ... - 01 Model type Stroke X-Axis (mm) Stroke Y-Axis (mm) Stroke Z-Axis (mm) Cable length from linear axis to servo drive (m) LKmax = 35 m Interface 10 ... SERCOS 12 ... CANopen Servo drive 11 ... Profibus-DP 13 ... DeviceNet 14 ... IndraMotion control Documentation s 0.28 0.38 0.48 0.58 0.78 – – – – – – – Ordering example CMS R0357 530 00 - CT31 with: – Stroke X-axis = 600 mm – Stroke Y-axis = 300 mm – Stroke Z-Axis = 200 mm – Cable length to servo drive is 2 m – Servo drive interface: Profibus-DP Ordering information: R0357 530 00 - CT31 - 600 - 300 - 200 - 0 - 2 - 11 - 01 26 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Technical Data Notes The technical data are valid for most applications and use under normal operating conditions: Minimum stroke – Ambient temperature: +10 °C to +30 °C Profile width mm mm – Stroke greater than minimum stroke 90 50 – No significant dirt 110 100 – No shavings, water etc. 145 150 – No impacting loads All the technical data and permissible travel ranges are given as maximum values. They are related to the respective mounting position shown. Profile width The profile width describes the width of the frame of the CMS single axis. Frame Profile width Loading The listed values describe the maximum permissible load for the load-carrying axis with the mass centered on the carriage or frame. Positioning time tp The positioning time describes the time needed to reach a position under maximum load with maximum acceleration and velocity. It consists of the acceleration time, the time at constant velocity and the braking time. The positioning time values shown here always relate to a single axis. The values for multi-axis systems can be determined by approximation. The positioning time is always given in calculated values. The calculation method used is based on system travel under maximum load, with the load-carrying and lower axis being connected via the shortest possible lever arm. Deviations from actual values of a given application are possible. The influence of the mounting base is not taken into consideration. Common formulas: Stroke tB = sB = tk = sk = v Velocity (m/s) a Acceleration (m/s2) tp Total positioning time (s) tB Acceleration time, braking time (s) tk Time at constant velocity (s) StrokeEffective stroke (mm) sB Acceleration distance, braking distance (mm) sk Portion of distance at constant velocity (mm) = sk + 2 · sB v /a 0.5 · v · tB · 1000 tp – 2 · tB stroke – 2 · sB Velocity ������� Time �� �� �� �� ����� R310EN 2625 (2006.10) CMS Bosch Rexroth AG 27 Weight The values relate to the weight of the complete CMS unit, not including control modules, cables to the servo drive and the transported load. Cable routing for power supply lines The cable drag chains are shipped with the cable routing shown. The open cross sections are available for customer wiring. Unused divider walls can be removed or relocated. The minimum bending radius of the cable drag chain is 75 mm. When determining the cable length to the servo drive, factor in the length needed in the control cabinet. General application c Warning! Divider wall only for X-axis of X-Y-Z-units CMS linear modules are to be used only for their intended purpose. Follow all guidelines for accident prevention, as well as equipment and electrical safety regulations. If required, additional customer-supplied guarding is to be installed. Assembly, start-up, and maintenance are to be performed only by fully trained personnel. 28 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Mechanical Components Compact-Modules CKK Design Compact Modules are ready-to-mount precision linear guide systems offering high performance in a compact design. The price-performance ratio is excellent, delivery times are short. – Compact high-precision aluminum profile with two integrated ball rail guides – Precision ball screw drive, tolerance class T7 DIN 69051, with preloaded nut system – Fixed bearing end housing with double bearings for high linear speeds – Floating bearing end housing with double thrust angular contact bearings for high linear speeds – Two carriages with integrated runner blocks – Durable aluminum cover plate and two steel-belted polyurethane seals protect internal elements – Cost-effective maintenance using central lubrication (grease, proven lubricants such as Dynalub 510 and Dynalub 520) – Maintenance free digital AC-servo drives with integrated brake and absolute encoder – Motor mounting with flange and coupling or belt drive For details, see the "Compact Modules" catalog Lubrication through the frame Cost-effective maintenance using central lubrication (grease) – Two lubrication ports on each side for funnel grease nipple DIN 3405-D3 – Both carriages require lubrication – Lubrication point at half module length – Lubrication from one side possible (optional) R310EN 2625 (2006.10) CMS Lubrication through the carriage Bosch Rexroth AG Connection geometry for customer solution using the central lubrication ports on the carriage. When using this hole, the set-screw must be removed and a sealing O-ring inserted. Both carriages require lubrication, for which one connection per carriage is sufficient. For additional dimensions, see "Installation". Customer solution O-Ring Ø3x1 mm DIN 3771 Part number R3411 001 01 Lube ports for customer solution Carriage Lubrication through connecting angles Both carriages can be lubricated through one funnel grease nipple DIN 3405-AM6 per axis. 2-axis systems (Model type shown: CT22) 1� Lube nipple for the X-axis 2� Lube nipple for the Z-axis 1 2 3-axis systems (Model type shown: CT31) 3� Lube nipple for the X-axis 4� Lube nipple for the Y-axis 5� Lube nipple for the Z-axis 3 4 5 Recommended lubricant: 29 Profile width 90 110 and 145 Lubricant Dynalub 520, 400 g - cartridge Dynalub 510, 400 g - cartridge Part number R3416-043-00 R3416-037-00 30 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Electronic Components ECODRIVE Cs ECODRIVE Cs is the name of an extremely compact range of systemcapable AC servo drives. Equipped with the interfaces – SERCOS – PROFIBUS-DP – CANopen or – DeviceNet this drive system is ideally suited to complex multi-axis systems as well as intelligent single-axis systems connected through digital communication. Input voltage: 1x230 V 50-60 Hz Shipping condition: Pre-set parameters – Axis specific zero-point and end point limits are pre-set – Pre-set positioning options (selection through field bus control word) – All mechanical axis data parameterized in the drive Accessories, including: – RS232 connection cable for customer-specific setting – Line filter – Documentation on CD-ROM – DriveTop start-up software Optional accessories: Printed documentation – Drive, German R1130 896 44 – Drive, English R1130 896 45 Servo drive with SERCOS interface Nominal profile width 90, 110 145 The motors are optimally matched to the drive control units. A holding brake and absolute encoder are standard components of CMS systems. Dimension (mm) Nom. profile width 90 110 145 A1 55 55 70 A2 Depth 79 170 79 170 94 170 Servo drive with mit ProfibusDP, DeviceNet and CANopen Interfaces All Nominal profile widths R310EN 2625 (2006.10) CMS Bosch Rexroth AG 31 IndraMotion Control for CMS Easy, pre-parameterized, quick start-up A rich functionality: Coordinated, time-optimized point-to-point movements with 6-axis kinematics (3 main axes and 3 orientation axes): – Blended movements – Continuous jogging – Incremental jogging – Teach-in position – Definition – Single block – Velocity override – Diagnostics – Software limit switch – Movements with machine coordinates Reduced programming effort: – Very simple programming with user-friendly command selection – Self-explanatory command syntax – 256 programs (on flash card) – 10 programs online in the memory – 200 blocks per program1) – 50 position points per program1) – 100 integer variables – 100 real variables – Program backup via FTP, Ethernet or card reader User-friendly operation via VCP08.2: – Simple motion programming – Teach-in Outstanding performance in production environments: – Time-optimized point-to-point motion through blended movements – Increased productivity through quick program input – User-friendly command syntax IndraLogic L20 Control and display device VCP08.2 with IM-CMS 1) Default setting (can be changed by supplier or user by means of optional software). Hub and PC with IndraWorks, IndraLogic and IndraMotion for CMS (not required for the basic logic function) Ethernet Profibus EcoDrive Cs Cartesian motion system 32 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Electronic Components IndraMotion Control for CMS Program example "Move part" Task: The gripper is in the home position (P1). Parts on the conveyor belt are recognized by a light barrier (I 1). The Z-axis moves downward (P2), the gripper (Q1) is locked. The part is moved via P1 and P3 to P4, where it is deposited. Then the gripper returned to the home position. Program Q1 = 0 Move P1 Label 1 Wait I1 =1 Move P2 Q1 = 1 R=40 Move via P1 Movevia P3 Move P4 Q1=0 Move via P3 Move P1 JMP Label 1 P3 P1 Description Open gripper (home position) Move on P1 (home position) Jump label Wait for light barrier Move down to P2 Lock gripper Blend with r = 40mm Move via P1 Move via P3 Move to P4 (stack) Open gripper Move via P3 Move to P1 (home position) Jump to label 1 P4 P2 l1 Command block Movement: Parameter: I/O access: Organization: MOVE Pxx V_PTP = xxx% OUTPUTxx = 0/1 WAIT x.xx (sec) MOVE_REL Pxx A = xxx% MOVE VIA Pxx R = xx (mm) MOVE_REL VIA Pxx REAL_VAR_ = x.x MOVE Pxx TIL Ex = 0/1 INT_VAR_ = xxx MOVE_REL Pxx TIL Ex = 0/1 INC INT_VAR_xx IF INT_VARx > xx THEN MOVE Ax = xx.xx DEC INT_VAR_xx IF INT_VARx < xx THEN MOVE VIA Ax = xx.xx OVERRIDE IF X > xx.xx THEN IF Ex = 0/1 THEN WAIT INPUTxx = 0/1 JMP LABELxx OUTPUT ON PATH xx.xx (mm) xx = 0/1 MOVE Ax = Pxx Example Blending 2 axes Cartesian kinematics with up to 3 axes Command syntax: P2 P3 R P1 IF INT_VARx = xx THEN IF X < xx.xx THEN MOVE VIA X = Pxy Y LABELxx R = 10 MOVE VIA P2 MOVE P3 X R310EN 2625 (2006.10) CMS Bosch Rexroth AG Components and Ordering 33 In the case of multi-axis systems, the IndraMotion control for CMS is also ordered via ordering code 14 (see ordering key). Scope of delivery – Control L20 with plug accessories and firmware – Control and display device VCP08.2 – IndraMotion software for CMS (installed) – Documentation on DVD – Ethernet connecting cable (L20-VCP08.2) – Profibus cable Control cabinet accessories (example) Left sidewall Front 100 350 10,5 148,5 Accessories (optional) Control cabinet Add-on components for IMCMS (for customer-specific expansion and customization of the menu layout) Inputs Inputs I/O accessories Description Control cabinet for installation of the pre-parameterized IndraMotion components Software IndraWorks IndraLogic Software VI-Composer 02VRS Ethernet cable for 5 m stroke IM-CMS Software 16 digital inputs 24 V 3L 48.8 mm Input plug for 3-pin connector 2 analog inputs 2 analog outputs 4 digital outputs Shield connector analog I/O 1 wire Shield connector analog I/O 2 wires Output plugs 50 Type 1- axis systems 2- axis systems 3- axis systems CD650 SWA-VIC*PC-INB-02VRS-DO-CD650 Ethernet cable for 5 m stroke SWD-IM*ML*-LHA-01V04-DO-CD650-COPY R-IB IL 24 DI 161) R-IB IL SCN-12-ICP2) R-IB IL AI 2/SF R-IB IL AO 2/U/BP R-IB IL 24 DO 4 R-IB IL SCN-6 SHIELD R-IB IL SCN-6 SHIELD-TWIN R-IB IL SCN-12-OCP 148,5 VCP08.2 10,5 150 100 148,5 148,5 50 600 Filter Right sidewall 600 350 Blower Part number R1131 010 60 R1131 020 60 R1131 030 60 R1135 400 05 R1135 400 60 R1130 695 70 R1135 400 70 R1130 896 62 R1130 896 63 R1130 896 64 R1130 896 65 R1130 896 70 R1130 896 66 R1130 896 68 R1130 896 71 1) 3-pin connector 2) 1 plug for 4 inputs, 3 for 16; 10/unit, colored Control L20 Control and display device VCP08.2 75,9 72,0 Mounting cut-out a 75,9 7 205 205 199 b Stop Reset S1 120 126,7 123,0 175,4 50 a) Mounting cut-out 155 b) Front plate 139 155 34 Bosch Rexroth AG Application Examples and Training Systems 3-axis test unit 2-axis training unit Handling system Machining center CMS R310EN 2625 (2006.10) R310EN 2625 (2006.10) CMS 35 Bosch Rexroth AG Installation Mounting attachments to the carriage �� �� Profile width �� �� ������ �� Lube Port M3 (4x) �� ��������� �� Dimension (mm) Profile width A1 65 90 85 110 100 145 A2 100 124 149 A3 27 30 36 A4 35 39 49 A5 6.0 6.5 7.0 B1 54 66 88 B2 M D 8 M4 - 7 deep Ø4 - 6 deep 10 M5 - 10 deep Ø5 - 10 deep 12 M6 - 12 deep Ø6 - 10 deep Mounting attachments to the frame � � � Profile Width � �� �� For profile width110 and 145 �� For profile width 90 ����� �� �� �� �� �� �� �� �� �� � �� �� �� Dimension (mm) Profile width 90 110 145 H 40 50 65 C1 2.0 2.5 2.5 C2 4.0 4.8 4.8 E1 7.6 9.5 9.5 E2 4.2 5.2 5.2 E3 5.2 8.2 8.2 F1 1.3 1.3 1.3 F2 3.2 3.2 3.2 G1 1.8 1.8 1.8 G2 3.2 3.2 3.2 G3 4.8 4.8 4.8 36 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Installing Fixing of the CMS to the mounting base Distance from frame ends: min. 30 mm max. E The CMS is fixed to the mounting base using clamping fixtures. Alternatively, the CMS can also screwed or bolted in place. In this case, threads or pin holes must be cut into the frame base. c These special machining operations are not part of the standard supply scope. They must either be done by the customer or ordered separately. Pin hole or thread max. ØD C A B c Do not mount or support the CMS by the end blocks! The frame is the main stress-bearing structure! The maximum tightening torque given in the table must not be exceeded. Model type R0357 3xx xx R0357 4xx xx R0357 5xx xx Dimension (mm) Profile width 90 110 145 A 102 126 161 B 112 140 175 C 76 92 124 D 4 5 6 E1) 7.5 9.0 13.0 1) Maximal pin hole or thread depth Clamping fixtures Recommended number of clamping fixtures: – 1- hole type: 6 per meter and side – 4- hole type: 3 per meter and side Model type R0357 4xx xx – Profile width 110 Model type R0357 5xx xx – Profile width 145 Model type R0357 3xx xx – Profile width 90 Countersink for M4 ISO 4762 Countersink for M5 ISO 4762 Countersink for M6 ISO 4762 Part number R0375 310 00 R0375 310 02 Part number R0375 310 03 Tightening torque of fastening screws at friction factor 0.125 8.8 Nm R0375 410 02 M4 M5 M6 2.7 5.5 9.5 R0375 510 00 R0375 510 02 R310EN 2625 (2006.10) CMS Bosch Rexroth AG Installing the CMS on stands built using components from the Rexroth Basic Mechanical Elements (BME) program. The connection elements shown allow the quick and simple adaptation of the CMS to profiles and support stands made from Rexroth Basic Mechanical Elements (BME). The connection elements are shipped as an assembly with all the parts needed for installing the CMS. Further information is contained in our Basic Mechanical Elements (BME) catalog. Clamping fixture kits Clamping fixture kits serve for quick installation of the CMS on suitable substructures. The screw spacing is set up for 40- and 50-series profiles. The CMS is mounted to the frame. Assembly • Align the mounting frame • Pre-install clamping kits • Position the CMS • When screwing the CMS in place, observe the maximum tightening torques from the table • Recommended number of clamping fixtures: 3 pieces per meter on each side (design the support structure accordingly!) Countersink for M6 ISO 4762 � � Dimensions (mm) Profile series 50 R0357 3xx xx,.. 40 50 R0357 4xx xx,.. 40 R0357 5xx xx,.. ��� � � � ��� ���� Model type Weight T 50 40 50 40 L 72 62 72 62 kg 0.09 0.08 0.11 0.10 � ���� ���� Countersink for M4 ISO 4762 � Scope of Delivery—Clamping fixture kits: – 2 Clamping fixture – 4 Socket head cap screws – 4 Sliding blocks Part number of kit R0391 200 82 R0391 200 83 R0391 200 84 R0391 200 85 37 38 Bosch Rexroth AG CMS R310EN 2625 (2006.10) Installation Connection plate kits Connection plate kits are designed for 40, 45 and 50 series profiles. The plates are mounted to the frame. Assembly • Align the frame • Mount the connection plates to the frame • Position the compact modules • Observe the maximum tightening torques from the table • Recommended number of connection plates: 3 per meter Scope of delivery-Connection plate kits – 1 Connection Plate – 4 Clamping fixtures – 12 Socket head cap screws – 8 T-nuts – 4 Washers – 4 Sliding blocks E A 107 27 C 40 45 50 B Dimensions (mm) A 145 145 145 Tightening torque of fastening screws at friction factor 0.125 8.8 Nm B 20 20 20 C 145 145 180 M4 M6 M8 2.7 9.5 23 Part number of kit E 70 R0391 201 91 70 R0391 201 92 70 R0391 201 93 R310EN 2625 (2006.10) CMS User Support 3D-CAD model generator for Linear Motion Systems Our online model generator lets you easily configure 3D-CAD files on the Internet. Which formats does the 3D-CAD model create? – – – – – Nativ Pro/ENGINEER IGES (3D) STEP (3D) DXF (2D) TIFF or JPG (image file) More information can be found on our website at: www.boschrexroth.com/brl Bosch Rexroth AG 39 Bosch Rexroth AG Linear Motion and Assembly Technologies Ernst-Sachs-Straße 100 97424 Schweinfurt, Germany Tel. +49 9721 937-0 Fax +49 9721 937-275 www.boschrexroth.com/brl Your concessionary Australia Bosch Rexroth Pty. Ltd. 3 Valediction Road Kings Park, NSW 2148, Sydney Tel. +61 2 9831 7788 Fax +61 2 9831 5553 Canada Bosch Rexroth Canada Corp. 3426 Mainway Drive Burlington, Ontario L7M 1A8 Tel. +1 905 335-5511 Fax +1 905 335-4184 Great Britain Bosch Rexroth Limited Cromwell Road St. Neots, Huntingdon Cambs. PE19 2ES Tel. +44 1480 223 298 Fax +44 1480 470 789 USA Bosch Rexroth Corporation 14001 South Lakes Drive Charlotte, NC 28273 Tel. +1 800 REXROTH +1 800 739 7684 Fax +1 704 583 0523 Singapore Bosch Rexroth Pte. Ltd. 15D Tuas Road 638520 Singapore Tel. +65 6861 8733 Fax +65 6861 1825 Subject to technical modifications © Bosch Rexroth AG 2006 Printed in Germany - p 2006/-/-/Cartesian Motion Systems CMS with IndraMotion Control R310EN 2625 (2006.10) EN • BRL/MKT2
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