Prospěch ETP pro průmysl a vlastníky lesů – případ Německa

FTP benefits for the industry and forest owners
Case Germany
22nd November 2006
Hubertus Flötotto
Managing Director
Sauerländer Spanplatten GmbH & Co. KG
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Research Projects with relevance for industry
Content
X
Projects throughout the German Timber based Industry
- Automated Recognition of Wood Structures using X-Ray Technology
- Timber Construction Modul of Building Smart
- Automized and optimized Production Processes
- Insulation Material made out of wood
- Paper Derived Ceramic Products
- On Paraffin sizing of MDF
X
Project: Deformation of internal doors under climatic stress
- The company SAUERLAND SPANPLATTE
- Requirements
- Project
- Benefits
X
Conclusion of sector-Research
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Research Projects with relevance for industry
Automated Recognition of Wood Structures using X-Ray Technologies
Coordination: U. H. Sauter, FVA Baden-Württemberg, Germany
Benefits
X
Automated complete quality detection
of logs before processing
X
Determination of the exact log shape
and volume even under bark
X
3D-detection of knots, foreign objects
and defects
X
Optimizing yield and subsequent
processing
X
Fair and transparent estimation
of quality and volume
Project partner
Project is funded by
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Research Projects with relevance for industry
Timber Construction Modul of Building Smart
P. Osterrieder, S. Richter, University of Technology Cottbus, Germany
Benefits
X
higher quality of exchanged information
than with conventional CAD files
X
data from all project participants are
brought together — and are made
available to all participants
X
information is set into context
X
project partners cooperate more
efficiently even on international level
X
faster and more through optimization
of the building design possible
X
reduced costs, reduced risks
Project partner
Coordination and
transfer by
Project is funded by
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Research Projects with relevance for industry
Automized and optimized Production Processes
H.-W. Hoffmeister, C. Armbrecht, IWF, Germany
M. H. Kessel, S. Quast, iBHolz, Germany
Benefits
X
Materialflow simulation is a tool
for optimized fabric planning
X
The technical and economic
advantages of new investments
can be proved in advance
X
Time, costs and risks can be reduced
X
Value added implementation
of robotic solutions in existing
production process has been
developed
X
Quality, timing and cost control
has been optimized
©
424-40-01
©
Project partner
Coordination and
transfer by
Project is funded by
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429-58-00
Research Projects with relevance for industry
Insulation material made out of wood
Coordination: A. Müller Reinholz, DGfH, Germany
Benefits
X
Development of optimized fiber
structure for the use as insulation
material
X
Value added use of industry wood
X
Technical and scientific knowledge
for the complete product chain
X
Pneumatic technology for on site
filling of walls
X
Quality control has been developed
Project partner
Coordination and
transfer by
Project is funded by
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Research Projects with relevance for industry
New Business: Paper Derived Ceramic Products*
Coordination : Dr. A. Hofenauer, PTS, Germany
Benefits
X
Innovative approach with
reduced production costs
X
Paper forming technology
allows complex and variable
pre-ceramic structures
(e.g. light weight structures)
X
Paper coating technology allows
ceramic multi layer systems
X
Multiple product applications
Project partner
Friedrich-Alexander Universität Erlangen/Nürnberg
Lehrstuhl für Glas und Keramik
*Awarded with the
Otto von Guericke Preis 2006
Coordination
Project is funded by
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Research Projects with relevance for industry
On paraffin sizing of medium density fiberboards (MDF)
Roffael, E., Schneider, T., Dix, B. Buchholz, T.
Benefits
X
The influence of chain length and
amount of paraffin on the thickness
swelling, water absorption and
internal bond of MDF was assessed
X
Paraffin with high content of
long-chain-n-alkanes proved to be
more effective sizing agents
X
New FT-Wax* based paraffin have
been developed which are now in
commercial use by different
manufacturers
Project partner
Uni Göttingen
*FT-Wax: Fischer-Tropsch-Wax
Coordination
Project is funded by
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Research Projects with relevance for industry
Deformation of internal doors under climatic stress
Sauerland Spanplatte, ihd Dresden, Germany
The Company SAUERLAND SPANPLATTE
X
The extrusion technology
- Weight reduction
- Thickness precision
- Impact resistance
X
Door core
- Tubular & solid
- Multi-layer
X
R&D
- Fire & acoustic
- Climate
X
Export relevance
- Market leader for
technical door components
Project partner
Project is funded by
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Research Projects with relevance for industry
Deformation of internal doors under climatic stress
Sauerland Spanplatte, ihd Dresden, Germany
Outside:
wet & cold
Requirements
X
Relevance of plane doors
- Fire & acoustic & safety
- Optical quality
X
Inside:
warm & dry
Door construction
- Skin & frame
- Core
X
Distortion
- Outside
- Inside
X
wet & cold
warm & dry
Testing station
- 8 doors
- 4 weeks
Project partner
Project is funded by
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Research Projects with relevance for industry
Deformation of internal doors under climatic stress
Sauerland Spanplatte, ihd Dresden, Germany
Project
X
Test specification
- Different climates
- Intensive exposition
X
Various combinations
- Skin
- Frame
- Core
X
HDF, hardboard, chipboard
Timber species, TBM
Tube, solid, multi-layer
Measure system
- Calibration of hardware
- Interpretation of data
by geometric software
Project partner
Project is funded by
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Research Projects with relevance for industry
Deformation of internal doors under climatic stress
Sauerland Spanplatte, ihd Dresden, Germany
3
Benefits
Influence of components
- Core & frame & skin
- Lacquering
X
Deformation characteristic of frames
- Different timber species & TBM
- Long term performance
- Superior results of TBM
X
Distortion [mm/m]
X
LMB
HVA
2
FI
MULT
INT
1
0
0
24
48
72
96
Period of time [h]
Relevance for European door industry
- Source of high quality timber restricted
- Price advantage of TBM
- Reliable technical results
Project partner
Project is funded by
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Conclusion of Sector-Research in the Past
We have acchieved a lot But:
X
Strong national / regional focus
in the past
X
European dimension
has been missing
X
R&D coordination at EU level
will lead to:
Project 4
Country D
Project 1
Country A
Research
Area
- Strengthen our activities
lead to more efficiency
- Increase our competitiveness
- Stimulate and create innovation
Project 3
Country C
Project 2
Country B
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An important step to grow togehter is the:
FTP benefits for the industry and forest owners:
X
Union of the Forest-Based Sector for common goals and strategies
in co-operative R&D on European level
X
Appropriate structure for representing the interests of the stakeholders
concerning research for the European wood chain
X
Coordinated mechanisms to assess needs and priorities
across nations and R&D disciplines in the integrated chains
X
Strengthening the voice of the fragmented EU Forest-Based Sector,
especially SME’s, in the field of R&D
X
Acceleration of the technological development by creating critical mass
through co-ordination of resources
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An important step to grow togehter is the:
And hopefully in near future:
X
Harmonized really industry driven
European and trans-national research results
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An important step to grow togehter is the:
Thank you very much
for your attention !
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