ABLOY® DB001, DB002 Swing door operators – Installation manual

ABLOY® DB001, DB002 Swing door operators
– Installation manual
CSDB
An ASSA ABLOY Group brand
APPROVALS / STANDARDS
Low Voltage directive 73/23/EEC as amended by the directive 93/68/EEC
EMC directive 89/336/EEC as amended by the directice 92/31/EEC and 93/68/EEC
The DB swing door operator complies with the door weights/widths stated in the:
Controlled door closing, EN 1154 size 3-6
Electrically powered hold-open device for swing doors, EN 1155
Coordination unit for rebated doors, EN 1158
REVISION
Following pages has been revised:
Page
Revision
Warning!
Warning!
------------------- THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS ------------------Warning - IT IS IMPORTANT FOR SAFETY OF PERSONS TO FOLLOW THESE INSTRUCTIONS.
-------------------------------------------- SAVE THESE INSTRUCTIONS -------------------------------------------Do not allow children to play with fixed controls.
Frequently examine the installation for imbalance and signs of wear or damage to cables, springs and
mountings. Do not use if repair or adjustment is necessary.
Disconnect the supply when cleaning or other maintenance is being carried out.
Before installing the operator, check that the door is in good mechanical condition and it opens and
closes properly.
Ensure that entrapment between door and the surroundings is avoided.
Ensure that the operator is suited for installation. Check temperature, humidity, door weights, etc.
restriction, what is mentioned in this manual or other Abloy® Oy material.
Note!
Instructions, design specifications and illustrations which are contained in this manual are not binding.
Rights reserved for changes without previous notice.
2
CONTENTS
Approvals............................................................................................................2
Revision.................................................................................................................2
Content of delivery......................................................................................................4
Technical specifications....................................................................................................5
Operation.............................................................................................................6
Part idendification...........................................................................................7
Installation..........................................................................................................8
Installing the mounting plate DB103.........................................................................9
Assembly of the operator and the standard arm DB104 to the closing side...............10
Assembly of the operator and the sliding arm DB105 to the opening side...............12
Assembly of the operator and the sliding arm DB105 to the closing side.....................14
Electrical connections.......................................................................................15
Adjustments.........................................................................................................16
A safe door..................................................................................................................18
Changing the direction of rotation ..................................................................................19
Control unit...........................................................................................................................20
Dip -switches FS.................................................................................................22
TB2 and TB1.................................................................................................................24
Connection examples
Program selector PS-3A.......................................................................................25
Kill input....................................................................................................................27
DA061, DA062 and DA063 microwave motion sensor.....................................................28
DA033 elbow switch and DA039 and DA049 rotary switch...................................29
Extension unit EXB-FI.........................................................................................................30
Connection examples extension unit EXB-FI
DA001 / DA002 safety sensor in the opening side of the door........................................31
DA001 / DA002 safety sensor in the closing side of the door.......................................32
Connection examples control unit and extension unit EXB-FI
Electric locks EL402, EL404, EL502................................................................33
Program switch, motor lock and safety sensor in the opening side of the door.................34
Fire door use........................................................................................................35
Connection of double doors...........................................................................................36
Coordinator DB109...........................................................................................38
Closing side.......................................................................................39
Opening side..................................................................................................40
Push&Go DB116.....................................................................................................41
Troubleshooting...........................................................................................................................42
Accessories and spare parts...............................................................................................43
3
CONTENT OF DELIVERY
DB001 swing door operator EMSW - pushing
- swing door operator, pushing
- standard arm
- 50 mm extension piece
- 3 -position program switch
- cover
- extension piece for arm, reveal max. 230 mm
DB002 swing door operator EMSW - pulling
- swing door operator, pulling
- sliding arm
- 20 mm extension piece
- 3 -position program switch
- cover
DB020 swing door operators for double door EMSW
- swing door operator for active door
- swing door operator for passive door
- full lenght cover (from hinge line to hinge line)
- end plates for cover
NOTE! Arms and 3 -position program switch are not included in the delivery.
DB022 swing door operators for double door EMSW
- DB020
- full lenght mounting plate
NOTE! Arms and 3 -position program switch are not included in the delivery.
4
TECHNICAL SPECIFICATIONS
·Mains power supply: 230 VAC (-10 - +10 %), 50 Hz, fuse 10 A
·Power consumption: max 230 W
·Auxliary voltage : stabilized 24 VDC, 700 mA
·Motor Fuse: 6,3 AT
·Control unit fuse: 250 mAT
·Class of protection IP20
·Dimensions: 716 mm x 110 mm x 110 mm (Length, Depth, Height)
·Weight: 11 kg
·Operation: -15...+30°C (in dry premises)
·The automatic swing door operator must not be installed in applications where it is subjected
to water or snow.
·Maximum recommended door weight/width:
Standard arm: 250 kg / 1600 mm
Sliding arm: 100 kg / 1400 mm
·Limit switch (DB102): 1A, 48 VDC, NO
EN1154 classification.
Class
Standard arm
Door weight[kg]
/ width[mm]
1
2
3
4
5
6
60 / 950
80 / 1100
100 / 1250
120 / 1400
Sliding arm
Door weight[kg]
/ width[mm]
20 / 750
40 / 850
60 / 950
80 / 1100
Closing
torque
[Nm]
(0-4°)
9
13
18
26
37
54
Note the maximum door weight in fire doors. Class 6 door closer will
close door 120kg / 1400 mm.
Mount a door stop to the door open position so that wind will not drive
the door against the wall, resulting in damage
5
OPERATION
The swing door operator works electro-hydraulically. It opens with an AC-motor that via
a hydraulic unit and an arm system transmits the power to the door leaf. The closing
power is from a coil spring. The movement of the door is controlled by limit switches and
valve screws.
Opening
When an opening impulse is received by the control unit, the motor starts and the hydraulic
unit rotates the drive shaft and arm system (door) with high speed towards open position.
Before fully open position, the speed is reduced to low speed. The door stops and the motor
rotation ceases when the selected door opening angle is reached. This open position is kept
by a hydraulic valve.
Closing
The spring closing starts when the hold open time has run out. Before fully closed position
the speed is reduced to low speed, which will be kept until the door is completely closed.
The door is kept closed by spring power.
Functions of program switch
AUTO:
The operator opens the door for the duration of the hold open time.
MAN:
Manual use.
OPEN:
The door is held permanently open.
6
PART IDENTIFICATION
3.
10.
1.
2.
9.
8.
6.
5.
4.
7.
11.
T20
Parts:
1. Base plate
2. Motor/Pump
3. Magnetic valve
4. Door closer
5. Drive shaft
6. Mains connection
7. Control unit
8. Program switch
9. End plate
10. Extension unit EXB-FI
11. Cover
7
INSTALLATION
Steps of installation
- Preparing installation
- Installing the mounting plate
- Mounting the operator and the arm
- Connecting the operator to mains
- Commissioning
- Testing
- Connecting impulse devices
Preparing installation
- Check the proper function of the door
- hinges
- door clearance
- Check the proper function of the lock
- lock case
- striker plate
Tools required
- Torx T8, T10, T20 and T25
- Metric hexagonal key 3, 4 and 6 mm
- Flatblade screwdriver, small
- Torque wrench with metric Allen socket 6 mm
Base material
Minimum requirements of wall profile
Steel
Aluminium
Wood
5 mm
6 mm
50 mm
Mount a door stop to the door open position so that wind will not drive
the door against the wall, resulting in damage
8
INSTALLATION
Installing the mounting plate
110
37,50
716
20
638
343,50
198
78
0
Operator is to be installed on the transom, with the main switch located towards the hinge.
Use the mounting plate DB103 with the door operator ensuring the installation base is level
and securely fixed to a flat surface.
80
9
Assembly of the operator and the standard arm DB104 to the closing side
Adjustable hold open angle up to 120°.
Mounting of the operator
6 pcs M6x12
248
Y
45
13
80
CL 2
Y
X
Lenght of
extension piece
0-105
Frame depth 105 - 230 mm DB114 (arm extension)
Frame depth 230 - 360 mm DB115 (arm extension)
10
No extension piece
20 mm (DB106)
50 mm (DB107)
70 mm (DB108)
X
2 – 17
17 – 37
37 – 67
67 – 87
Y
50
70
100
120
Assembly of the operator and the standard arm DB104 to the closing side
90°
25 Nm
60
90°
11
Assembly of the operator and the sliding arm DB105 to the opening side
Mounting of the operator
6 pcs M6x12
Y
109
23
582
23 Min. 25
45
Y
13
80
CL 2
Lenght of
extension piece
No extension piece
20 mm (DB106)
50 mm (DB107)
70 mm (DB108)
A
38
Frame depth A, max 125 mm.
12
Y
69
89
119
139
Assembly of the operator and the sliding arm DB105 to the opening side
78
9 10
13 14
11 12
TB2
ALLCL
ng
or
5 6
HSC
IIIIIIIIIIII
III
25 Nm
I
Open the door in 90 degrees angle.
I
LK
HSC
HSC
LSC
LSC
LK
701448
701500
9 10
13 14
11 12
Lock 24 V DC
0 V DC
24 V DC
VI Impulse
uter Impulse
TB2
V DC
ey Impulse
ng
or
78
TB2,
TB1 AND
ALLCLASS
2 SUPPLY
MAX. 24 V
LSO
LSO
HSO
HSO
5 6
13
Assembly of the operator and the sliding arm DB105 to closing side
Mounting of the operator
6 pcs M6x12
Y
109
Min. 54
582
80
CL 2
Y
Min.54
Lenght of
extension piece
No extension piece
A
38
Frame depth A, max 45 mm.
14
20 mm (DB106)
50 mm (DB107)
70 mm (DB108)
Y
69
89
119
136
ELECTRICAL CONNECTIONS
- Electrical connections should be made by a qualified electrician.
- The power plug must have an easy access.
- If a permanent connection is made unit must be equipped with an external
switch providing all pole disconnection.
- Keep the mains disconnected during installation.
F2 = 250 mAT
F1 = 6.3ATH
N L
230VAC 3 x 1,5 mm2
Note! It is important that the high and low voltage cables are well
separated and fixed.
The high voltage cables must be routed and fixed on one side of the
drive unit by using the enclosed cable holders and the low voltage
cables must be routed on the opposite side using the same type of
cable holders.
15
ADJUSTMENTS
Give a short opening impulse by strapping the impulse input and adjust if necessary
as follows.
Adjustment of the opening speed
Adapt the high speed opening HSO, to the existing traffic situation. Turning clockwise
decreases the speed.
The low speed opening LSO, needs to be adjusted only if the door is extremely heavy.
Turning clockwise decreases the speed.
Note! If it is hard to obtain an even and smooth braking, the opening torque (pump pressure)
must be reduced.
Adjustment of the closing speeds
Adjust the low speed closing LSC as low as the traffic situation allows. Turning clockwise
decreases the speed.
If a higher closing speed is required, open the high speed closing valve HSC (closed from
factory).
An additional “lock-kick” can be obtained during the last 5° of the closing cycle by adjusting
the screw LK on the hydraulic unit. This screw is normally closed. Adjust by opening the
screw 90° and check the function. Note! Opening the screw too much may delay the opening.
Opening angle
Fine-adjust the opening angle by means of the limit switch. The limit switch is slid into a
groove in the hydraulic unit and tightened with a lock screw. By moving the limit switch
sideways, the opening angle is changed.
Note! To make the adjustment easier, the limit switch can be moved to the underside of the
hydraulic unit. Any of the grooves at the motor side of the outgoing shaft can be used.
Closing force
To comply with authority requirements or to overcome over/under pressure the closing torque
can be adjusted. The closing torque (spring force) is adjusted by means of an Allen screw
placed at the end of the spring tube. The end plate has to be dismantled. Turning the screw
clockwise increases the force. One turn equals a torque change of approx. 1 Nm (28 turns
from min. to max.). The door must be in open position when extremely low torque is adjusted.
Opening torque
If the closing torque (spring force) has been changed, or if the door does not open to its full
extent, the opening torque (pump pressure) must be adjusted as follows:
1. The factory set torque for DB104 is 70 Nm and for DB105 40 Nm at a door opening angle
of 0-2°.
2. Measure the opening torque by using a spring balance and adjust if necessary.
The torque is adjusted by means of an Allen screw placed on the pump. Turning clockwise
increases the opening torque/pump pressure. One turn equals a torque change of approx.
30 Nm.
16
ADJUSTMENTS
Closing side/PUSH = 70 N
Opening side/PULL = 40 N
3 mm
LSO
5°
25
25
0
2
4
6
8
10
12
14
16
18
20
22
POCKET
BALANCE
10 mm
0
2
4
6
8
10
12
14
16
18
20
22
HSO
3 mm
LK
F
HSO
LSO
HSO
LSO
HSC
LSC
LK
LK
LSC
HSC
6 mm
F
POCKET
BALANCE
0
2
4
6
8
10
12
14
16
18
20
22
25
0
2
4
6
8
10
12
14
16
18
20
22
25
5°
Closing side/PUSH = 35 N
Opening side/PULL = 20 N
2 mm
HSC
LSC
17
A SAFE DOOR
The safety of the door operator is controlled by basic adjustments;
operator force, speeds, and hold open times.
- The operator force is an important adjustment. A high value affects to the
safety feature and also to its sensitivity.
- High speeds increases the energy transferred in the door causing it not stop
correctly.
- With hold open times the distance from impulse device to door is preset.
1. Adjust low opening and closing speeds.
2. Adjust the operators opening torque and closing force to a low setting.
3. Adjust the hold open times.
By following these basic procedures the operator is safe in operation.
Note!!! High speeds and safety is only possible by fitting of Safety sensors.
A safe door environment needs ALWAYS a safety sensor.
It is recommended to use safety sensor when possible,
not only with high speeds.
18
CHANGING THE DIRECTION OF ROTATION
The direction of rotation can changed by using tool DB110.
4
1
2
3
5
1. Washer and screw
2. Screw (4 pcs)
3. Bearing sleeve (2 pcs)
4. Tool DB110
5. Setting lines
1. Mount the washers and screws in the drive shaft, one from each side.
2. Dismantle the screws (4 pcs) from the bearing sleeves on both sides.
3. Fit the tools in the holes, one from each side. Note! Turn both bearing sleeves
simultaneously approx. 165° until the setting lines in the bearing sleeves are aligned
with the setting lines in the housing. If not done carefully, drive unit can be damaged.
4. Remount the four screws in the bearing sleeves and dismantle the washers and screws.
19
CONTROL UNIT
Internal connections
Connection of EXB-FI
extension unit
Main supply
Motor
Limit switch open
11
9 10
7 8
5 6
12 13
14
Capacitor
Magnetic valve
Home switch
Led
Limit switch open
The limit switch indicates a fully open door and can be adjusted for opening angles up to
120º.
When the limit switch is activated the motor will stop. If the limit switch is not activated, the
motor will stop after 10 sec. If the limit switch is deactivated when the door is open, the motor
will restart to reposition the door.
The LED indicates an activated limit switch.
Contact rating: 1A, 48 V DC, normally open.
Magnetic valve
When door is open position, the magnetic valve closes and door is kept open for adjusted
hold open time.
Home limit switch
When no home switch is mounted and the limit switch is deactivated in open position, a timer
starts and after 6 sec the status will change from closing to closed door. If the optional home
switch (DB102) is mounted, this will indicate closed door instead of the timer.
“Opening delay” for lock (0-3s) is ignored as soon as home switch is not activated.
“Slave delay”(0,5s) is ignored as soon as home switch for the master is not activated.
Presence impulse is ignored when home switch indicates a closed door. The LED indicates
an activated home switch.
20
External connections
Hold open time
Outer impulse
lay
Kill
H.O.T
T
TB2
0 V DC
Lock 24 V DC
N.C.
ock / Door
o. power
/ until closing
off / on
e
ntrol
1003870
2
Dip switches FS
or control
TB1
0 V DC
Key Impulse
5 6
7 8
5 6
Hold open time
Key impulse
Opening delay
Potentiometers
Hold open time for outer impulse (Outer HOT)
Hold open time can be adjusted 0 - 30 seconds.
Opening delay
Opening delay can be adjusted 0 - 3 seconds. When operator receives opening impulse,
lockcase is opened first and door is opened after adusted delay time.
Hold open time Key impulse (MVI / Key HOT)
Hold open time can be adjusted 0 - 30 seconds.
21
DIP -switches FS
ON
FS1 Kill input
FS
1 2 3 4 5 6 7 8
ON
Kill input not in use
OFF
When kill is activated, the door will close immediately if not already closed.
Hold open and low pass filter timers are reset.
FS2 and FS3 Operation mode without program switch
MVI impulse accepts a potential-free contact or 6-24 V AC/DC. Status of lock (operation
mode) can be selected via a function selector FS2 and depends on input TB2:11 and 13.
In AUTO mode, the lockcase is open and opening delay is not in use.
FS2
OFF
FS3
TB2:11 and 13
OFF
TB2:11 and 13
OFF
ON
OFF
OFF
ON
TB2:11 and 13
TB2:11 and 13
AUTO
OFF
TB2:11 and 13
TB2:11 and 13
OFF
ON
ON
AUTO
OPEN DOOR
TB2:11 and 13
TB2:11 and 13
OPEN DOOR
OFF
FS4 Lock type
ON
Lockcase locked without power.
OFF
Lockcase locked with power.
FS5 Activation time for lockcase
22
ON
The lock activation time is until door closing.
OFF
.
The lock activation time is 1,5 s + (opening delay).
FS6 Slave delay
ON
The slave unit has opening delay of 0,5 sec.
OFF
The slave unit has a standard opening delay of 0,2 sec.
FS7 Master/Slave
ON
Two pieces normal DB operators. Slave operator.
OFF
Two pieces normal DB operators. Master operator.
FS8 Push & Go
ON
A push on the door will, from closed position, start an automatic opening
cycle if the programme selection is AUTO and remain open during the hold
open time “Outer HOT” (0-30 s).
A home switch (DB102) on the operator is needed to achieve Push to Go.
OFF
Push & Go is not in use.
NOTE! Keep the mains disconnected, while changing dip switch.
23
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
TB2
TB2
5 6 7 8 9 1011121314
7
0 VDC
8
Key impulse
9
0 VDC, lock control
10
24 VDC for lockcase. Max. 375 mA. *)
11
0 VDC
12
24 VDC for impulse devices *)
13
MVI impulse
14
Outer impulse
*) Max. total 700 mA
TB1
TB1
24
1
Motor Control. Connect to passive door TB6:1.
2
0 VDC. Connect to passive door TB6:2.
3
Slave control. Connect to passive door TB6:3.
4
24 VDC. Connect to passive door TB6:4.
+24 VDC
When using kill input, connect 24 VDC.
Slave control
6
0 VDC
When using kill input, connect 0 VDC. When kill is deactivated (0 VDC is connected),
the door will act according to current input status. When kill is activated (0 VDC is
disconnected), the door will close immediately if not already closed. Hold open and
low pass filter timers are reset. Key impulse will open lock during activated kill if key
impulse is connected to TB2 7 and 8.
Motor Control
5
1 2 3 4
CONNECTION EXAMPLES
Program selector PS-3A
Use this connection, if you want that lockcase is locked when program selector is in AUTO
mode.
Outer impulse is not in use. All impulse devices must connect to Key impulse (TB2 5 and 8).
Opening delay is in use.
It is not possible to take Push&Go in use. If Push&Go is needed, separate unit DB116 is needed.
Operation:
When program selector is in AUTO mode, the minus (-) goes thru diode to TB2:5 and swing
door operator is ready for operation.
When program selector is in Manual mode, the minus (-) is disconnected from TB2:5 and
impulse devices won’t open the door.
AUTO:
- Key impulse will open the lockcase and the door.
OPEN:
- Door is open and stays open
MANUAL:
- Manual use.
ON
FS
12 3 4 5 6 7 8
NOTE!
FS1 = OFF
Red
5 6 7 8 9 1011121314
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
TB2
Yellow
Black
25
CONNECTION EXAMPLES
Program selector PS-3A
When the diode is removed you will get following operation from DB swing door operator:
AUTO:
- The lockcase is electrically open.
- Outer and Key impulse is in operation
NOTE! Opening delay is not in operation.
OPEN:
- Door is open
MANUAL:
- Key impulse will open the lockcase and the door.
Push&Go can be taken in use by setting correct Dip switch. Push&Go needs home limit
switch (DB102). The Push&Go is operation when door is in closed position and program
selector is in AUTO mode. The hold open time is same as hold open time “Outer HOT”
(0-30 s).
ON
FS
12 3 4 5 6 7 8
NOTE!
FS1 = ON
Yellow
Black
Red
5 6 7 8 9 1011121314
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
TB2
26
Kill input
ON
FS
1 2 3 4 5 6 7 8
NOTE!
FS1 = OFF
5 6 7 8 9 1011121314
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
TB2
When kill input opens:
- Door closes
- Hold open time resets
- Key impulse will open the lock, but not the door.
27
28
Brown
Green
Blue
TB2
Yellow
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
1
2
3
4
5
Brown
Green
Yellow
White
TB2
White
Pink
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
CONNECTION EXAMPLES
DA061 and DA062 Microwave motion sensor
5 6 7 8 9 1011121314
DA063 Microwave motion sensor
5 6 7 8 9 1011121314
Program selector connection according page 25.
CONNECTION EXAMPLES
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
DA033 Elbow switch
5 6 7 8 9 1011121314
N.C
N.O
COM
TB2
Program selector connection according page 25..
DA039 and DA049 rotary switch
1
3
2
Black
Red
Yellow
Add diode for example 1N4004
Diode is not included in the delivery.
ON
TB2
5 6 7 8 9 1011121314
FS
1 2 3 4 5 6 7 8
NOTE!
FS1 = OFF
29
EXTENSION UNIT EXB-FI
This extension unit is mounted on top of the control unit.
1. Connect the flat cable on the EXB-FI to the control unit.
2. Snap on the EXB-FI to the control unit.
0 VDC
Presence impulse
Not in use
Presence detection
Not in use
Not in use
24 VDC
Extension unit EXB-FI is needed for bolt in information from lockcase and connecting safety
sensor in opening side of the door.
TB4 26 27 28 29 30 31 32
TB4
26
0 VDC
27
Safety sensor in the closing side of the door. Presence impulse will prevent an open
door from closing and will re-open a closing door. Presence impulse is ignored when
home impulse (DB102) is active. The input is “normally open”.
28
Not in use.
29
Safety sensor in the opening side of the door (NC input) and bolt in information
from lockcase. Presence Detection will prevent a closed door from opening and stop
an opening door. A blank out switch (DB102) is used to blank out the sensor from
seeing for instance a wall close to the open door.
Bolt in information from lockcase. Door won’t start opening until bolt is inside
lockcase.
If there is no connections, connect a link between TB4 26 and 29.
30
Not in use.
31
Not in use.
32
24 VDC, max. 700 mA with 24 VDC output from control unit
Leave jumpers in place.
30
CONNECTION EXAMPLES EXTENSION UNIT EXB-FI
0 VDC
Presence impulse
Not in use
Presence detection
Not in use
Not in use
24 VDC
DA001 / DA002 Safety sensor in the opening side of the door
TB4 26 27 28 29 30 31 32
90° 70°
7
8
5
6
2
3
4
1
DB102
Jumper setting (DARK ON)
for DA001 and DA002.
50°
Blanking switch will prevent detection of wall. Connect the switch in parallel with
DA001/DA002 output.
70° - 90° = 1 pcs DB102
50° - 90° = 2 pcs DB102
31
CONNECTION EXAMPLES EXTENSION UNIT EXB-FI
0 VDC
Presence impulse
Not in use
Presence detection
Not in use
Not in use
24 VDC
DA001 / DA002 Safety sensor in the closing side of the door
7
8
5
6
2
3
4
1
TB4 26 27 28 29 30 31 32
Jumper setting (DARK ON)
for DA001 and DA002.
32
CONNECTION EXAMPLES CONTROL UNIT AND EXTENSION UNIT EXB-FI
Electric locks EL402, EL404, EL502
EXTENSION UNIT EXB-FI
ON
1 2 3 4 5 6 7 8
NOTE!
FS4 = ON
FS5 = ON
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
FS
0 VDC
Presence impulse
Not in use
Presence detection
Not in use
Not in use
24 VDC
CONTROL UNIT
TB4 26 27 28 29 30 31 32
TB2
5 6 7 8 9 1011121314
Green
Red
Blue
Black
Electric locks EL402, EL404, EL502
33
NOTE!
FS1 = OFF
FS4 = ON
FS5 = ON
1 2 3 4 5 6 7 8
Green
White
Red
5 6 7 8 9 1011121314
EL490 Motor lock
EL590 Motor lock
TB2
Grey
Blue
TB4 26 27 28 29 30 31 32
2
3
4
1
ON
Jumper setting
(DARK ON)
for DA001/DA002.
Program switch, motor lock and safety sensor in the opening side of the door
Operation:
When operator receives opening impulse, the motor lock gets opening impulse from TB2:9. When bolt is inside lockcase operator opens
the door. The dip switch FS5 keeps motor lock open until door starts closing cycle. If there is an obstacle behind door, safety sensor
stops door movement.
FS
Yellow
Black
5
6
Red
EXTENSION UNIT EXB-FI
0 VDC
Presence impulse
Not in use
Presence detection
Not in use
Not in use
24 VDC
34
7
8
CONTROL UNIT
CONNECTION EXAMPLES CONTROL UNIT AND EXTENSION UNIT EXB-FI
2
LE
D
4
TB2
*
2
D
LE
5 6 7 8 9 1011121314
Black
4
White
Red
Green
Blue
Grey
TB4 26 27 28 29 30 31 32
EL490 Motor lock
EL590 Motor lock
EXTENSION UNIT EXB-FI
Fire door use
Power failure -> door closes
Fire alarm -> door closes
When fire alarm has gone off, the program selector will remain in MANUAL mode. The operator will revert back to normal operation
when voltage is disconnect from fire detectors. For this purpose install switch (*) with opening contact.
Operation:
When fire detector reacts, the program selector goes to MANUAL mode and impulse devices won’t open the door. Do not connect
impulse devices between TB2:5 and TB2:13. Otherwise lock will open when fire detetors are active.
NOTE!
FS1 = OFF
FS4 = ON
FS5 = ON
1 2 3 4 5 6 7 8
O
N
ON
C
FS
N
C
1
Yellow
1
O
N
Red
C
3
N
C
3
0 VDC
Presence impulse
Not in use
Presence detection
Not in use
Not in use
24 VDC
CONTROL UNIT
CONNECTION EXAMPLES CONTROL UNIT AND EXTENSION UNIT EXB-FI
35
CONNECTION OF DOUBLE DOORS
Control unit for passive door
Motor
Capacitor
Main power
TB6
Magnetic valve
Limit switch open
Connection
11
9 10
7 8
5 6
TB6
1
2
3
4
Slave control
+24 VDC
0 VDC
Motor Control
+24 VDC
Slave control
0 VDC
Motor Control
Active door
1
2
3
4
36
14
TB1
Passive door
TB6
12 13
TB1
CONNECTION OF DOUBLE DOORS
Active door
Passive door
11
9 10
7 8
5 6
12 13
11
9 10
7 8
5 6
14
12 13
14
TB2
TB1
NOTE!
FS1 = ON
FS7 = ON
ON
1 2 3 4 5 6 7 8
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
Slave control
+24 VDC
0 VDC
Motor Control
FS
TB1
TB2
5 6 7 8 9 1011121314
1
2
3
Adjust opening delay and
Key hold open time to 0
second.
All impulse devices must be connected to active door control unit.
With this connection it is possible to feed more current to impulse devices.
37
COORDINATOR DB109
Coordinator ensures that rebated doors are closing in right sequence.
Parts:
Lever bracket
Plastic hose
Return spring
Balance spring
Hook bracket
38
Wire wheel
INSTALLATION OF COORDINATOR DB109
Closing side:
The brackets 1 and 2 are to be mounted to the pump flange on the active door operator and
the wire wheel 3 to the drive shaft on the passive door operator.
Note! If the active and passive doors are interchanged, the brackets are to be fitted to the
underside of the
pump flange.
Passive door
in the left
Passive door
in the right
5
30°
30°
3
4
2
1
5
Min.
m, m
1
m
432
m
0m
20
ax.3
1. Fit the hook bracket to the pin in the pump flange and screw the bracket tight.
2. Fit the lever bracket onto the hooks on the hook bracket including return spring.
3. Install the wire through the plastic hoses and fix to the motor screws with cable straps.
4. Mount the wire wheel on the passive door operator using screw and washer. The wheel
is to be mounted in accordance with figures depending on which door being the passive
door. Always on top of the operator.
5. Close the doors and mount the wire in the lever bracket and in the wire wheel with the
spring pre-tensioned approx. 10 mm. Open the active door and let it hook up. Adjust the
spring tension (loosen the wire) so that the active door starts to close with normal speed.
6. Adjust the closing time to approx. 6 seconds.
7. Give opening impulse and check the function.
39
INSTALLATION OF COORDINATOR DB109
Opening side
The brackets 1 and 2 are to be mounted to the pump flange on the active door operator and
the wire wheel 3 to the drive shaft on the passive door operator.
Note! If the active and passive doors are interchanged, the brackets are to be fitted to the
underside of the
pump flange.
Passive door
in the left
Passive door
in the right
30°
30°
5
3
4
2
1
m
80 m
7
2
.
ax
m, m
mm
m
0
8
200
1
3
1
.
.
x
ma
Min
mm,
2
3
14
Min.
1. Fit the hook bracket to the pin in the pump flange and screw the bracket tight.
2. Fit the lever bracket onto the hooks on the hook bracket including return spring.
3. Install the wire through the plastic hoses and fix to the motor screws with cable straps.
4. Mount the wire wheel on the passive door operator using screw and washer. The wheel
is to be mounted in accordance with figures depending on which door being the passive
door. Always on top of the operator.
5. Close the doors and mount the wire in the lever bracket and in the wire wheel with the
spring pre-tensioned approx. 10 mm. Open the active door and let it hook up. Adjust the
spring tension (loosen the wire) so that the activedoor starts to close with normal speed.
6. Adjust the closing time to approx. 6 seconds.
7. Give opening impulse and check the function.
40
PUSH&GO DB116
Kill Kill +
0VDC
Key impulse
Lock control
+24VDC for lock
0VDC
24 VDC
MVI impulse
Outer impulse
Control unit
TB2
5 6 7 8 9 1011121314
Black
Green
Red
A–A
Remove screw before installing
2
Alternative PC-board fixing
hole depending on mounting
side and if "Push" or "Pull"
B
PC-board fixing and
adjustment screw
Hall switch
B
A
x
Magnet
B–B
A
a°
a°
0
x
41
TROUBLESHOOTING
FAULT
POSSIBLE REASON
The door does not open Program selector is set to OFF
Motor power is missing
- The motor does not
Mains power is missing
start
Impulse device is broken
- The motor starts
42
Arm system has come loose
EXPLANATION
Change setting
Check motor cable
Check power, replace fuse
Check the impulse device
Readjust pre-tension and
tighten arm system
The door does not open Limit switch opening has come
to required angle
loose
Check limit switch
The door does not close Constant impulse is created
Check the impulse device
The door does not open Pump pressure is too low
fast enough
Adjust pump pressure
The door opens with too Lock-kick valve is opened too
much delay
much
Adjust valve screw
No smooth braking
during operation
Pump pressure too high
Adjust pump pressure
Low speed distance too short
Increase opening angle, or
increase pre-tension of arm
system
High sound level
Motor in contact with mounting
plate
Mount two extra screws at the
motor side to seduce the
mounting plate to the wall
The door does not stay Magnetic valve out of operation
open or cannot open
Check by pressing the pin on
top of the magnetic valve.
If the door stops, then check
the resistance (should be 150
ohm) for the wire between the
magnetic valve and the control
unit.
ACCESSORIES AND SPARE PARTS
NIMI
KOODI
Tool kit to change
rotation direction
DB110
Limit switch
DB102
Mounting plate
DB103
Pushing arm
DB104
Sliding arm
DB105
Extension piece
20mm
DB106
Extension piece
50mm
DB107
Extension piece
70mm
DB108
Arm extension
DB114
Arm extension
DB115
End plates
DB113
Program selector
PS-3A
5742075
Push&Go
DB116
HUOM.
Safety sensor on the
opening side of the door,
door closed information
Frame depth < 235 mm
Frame depth > 235 mm
With DB111, DB112
43
ACCESSORIES AND SPARE PARTS
44
NAME
CODE
Coordinator
DB109
Control unit
CSDB + EXB-FI
5742099
Control unit for
passive door
5742069
Hydraulic unit
5742094
NOTE.
45
46
47
Nimike
Päiväys
XXXXXX 01/2009
DOOR CONTROL PRODUCT MANAGEMENT/09.01.2009/FH11
Some of the materials
in this product, such as
electronic components,
require specialist recycling
techniques.
www.abloy.com
Abloy Oy
Wahlforssinkatu 20
P.O. Box 108
FIN-808101 JOENSUU
FINLAND
Tel. +358 20 599 2501
Fax +358 20 599 2209
ISO 9001
ISO 14001
CERTIFIED
ORGANISATION
An ASSA ABLOY Group brand
Abloy Oy is one of the leading manufacturers of locks, locking systems and architectural hardware and the world’s leading developer of products in the field of electromechanical locking technology.
ASSA ABLOY is the global leader in door opening solutions, dedicated to satisfying end-user needs for security, safety and convenience.