Good vibrations just got a lot better

Transkript

Good vibrations just got a lot better
Atlas Copco concrete vibration equipment
Good vibrations just got a lot better
2
Good vibrations
at your service
We’re bringing you good vibrations …
Since there’s no room for errors in the concrete business
we offer truly reliable equipment. For the last 50 years
we’ve been responsive to comments from customers
like you. The combination of your feedback and our
knowledge and engineering expertise has resulted
in reliable long-life pokers, drive units and external
vibrators that bring you really good vibrations.
… you can trust
Once the concrete hits the form you pass the point of
no return, and you need equipment that you can trust
– on this job and the next. Induction-hardened magnesium steel alloy in major wearing parts, dual fiber layers
or steel reinforcements in hoses and great protection
against overload and short circuits are just some of the
factors that ensure reliability. High quality components
also contribute to healthier overall economy, making
your investment even sounder.
To deliver great results
Reliable, high quality equipment makes it easier to
deliver consistently great results. The high and stable
speed, rapid acceleration and high amplitude of our
pokers will help you increase productivity, while
long service intervals keep costs of ownership down.
Constant high vibration makes for dependable operation even when the going gets tough.
3
selection guide
What kind of job do you have to deliver?
Combine your professional skills with our reliable tools to deliver excellent end result.
To get the most out of your equipment it is essential to use the most suitable tool for
each situation. Our Selection guide will help increase efficiency.
Good vibrations based on facts
The right poker for your challenge
Internal vibration with pokers is an important step on
the journey towards strong concrete elements. The basic
principle is of course to get air and moisture out in
order to increase density and settle the concrete in the
form. Different equipment is required depending on the
consistency of the concrete and the size and shape of
the form. Conditions on the work site also play a part.
For example, is there access to electrical power or an air
compressor?
We’ve put together a guide to help you select the right
type and size of poker. We’re also happy to share our
concrete vibration know-how with you. After all,
we’ve been in this business for some 50 years. Get in
touch with your local sales representative for further
information.
Application and recommended poker sizes
4
Diameter
Theoretical
vibration capacity
Columns – Thin beams – Thin wall sections – Low volume jobs – Areas with high concentrations of
reinforcement.
ø 25–35 mm
1.5–6 m 3/h
Floor Slabs – Beams – Low volume foundations – Particularly useful for edge vibration of slabs before
screeding. Small enough to be easily handled and manoeuvred around site.
ø 35–45 mm
6–10 m 3/h
Mass concrete pours – Bridges – Retaining walls – S tructural supports – Floor slabs – Foundations –
A good size for a variety of civil engineering tasks.
ø 45–75 mm
10–35 m 3/h
Footings and foundations – High volume pours – Back filling
ø 75–155 mm
20–45 m 3/h
seleCtion Guide
electric
pokers
ApplicAtions
pneumAtic
pokers
mechAnicAl
pokers
hydrAulic
poker
option for
electric pokers
AX
smArt
AX-e
smArt-e
Ay
AA
Ame1500
bh160
high
Amplitude
rigid
cAne
elAstomer
end-cAps






-



concrete types
Low slump
Medium slump






-



High slump






-
O


Columns


-

O
O
-



Beams




O
O
-



Wall sections


-

O
O
-



Floor slabs






-

O

Bridges


O

O
O
-



Retaining walls


O

O
O
-



Structural support


O

O
O
-



construction
infrastructure
Foundations


O

-
-




Dam

-
-

-
-


-
-
Precast




O
O
-

O
O
Slip Form
O
O
O
O
-
O
-

-
O


O
-
O
-

-
O
concrete forms
Pre-slab
 Suitable
O
O Less suitable
- Unsuitable
5
eleCtriC Pokers
Plenty of reasons to go electric
With electricity available at the work site there are
plenty of reasons to choose electric pokers.
Get the job done faster with fewer dips. The high
power, stable speed and high centrifugal force of our
electric pokers provide a wide radius of action and
rapid acceleration to effectively remove air voids from
the concrete.
There are also other
efficiency gains such as
less noise.
the short set up times.
stABle, Green PoWer
For instance, when using
the Smart series of pokers with built-in frequency converters you just plug one into a regular wall socket with
the appropriate voltage and start working. Just plug one
into a regular wall socket with the appropriate voltage
and start working.
NO FUMES
PLUG
AND POKE
Customize your poker with longer hose and/or elastomer
endcaps.
6
Built-in FreQuenCY
Converter in the smArt series
It is also much easier to extend a cable than a flexible
shaft, which makes reach yet another advantage of
electrical pokers. With electric pokers you won’t have to
pay for fuel, or refueling downtime. Nor are there any
shafts that need periodic maintenance.
REDUCED HAND/
ARM VIBRATION
eleCtriC motor in heAd.
“e” Pistol GriP hAndle
The electric motor-in-head solution helps
keep vibrations where they belong – in the
concrete rather than your hands and arms.
The “E” pistol grip handle reduces hand/arm
vibration even further. The AX poker run at
low voltage which reduces the risk of electric
shock. The Smart series features built-in protection
against overload and overheating.
We believe in long-lasting products with intelligent
engineering, top quality materials and first-class
components. That’s why we supply service kits to help
protect your
investment.
They save you
QuAlitY mAteriAls And
ComPonents
money in the
long run.
LONG LIFE
7
eleCtriC Pokers
reAch further
Wide range – for use with frequency converters
A 5 m extension cord is available as an
option, see page 19 for more information.
The AX series is a good alternative for medium to
high-slump concrete. Powerful and fast yet with a lower
absorbed intensity that requires smaller converters.
AX heads have a
compact design
thanks to bolt-on
eccentric weights. The helical rotor reduces the risk
of rpm-losses, while a 10x radius of action and rapid
acceleration provide a high level of productivity. AXE
features vibration reduced pistol grip handles.
POWERFUL
COMPACTION
AX/AXe pokers
shAre the power
Electric pokers are especially convenient
to use when several diameters are required
at the same work site since one frequency
converter can run up to 4 pokers.
operAtor
friendly
An easy-to-operate,
robust aluminum
toggle switch is
standard. AXE
features vibrationreduced pistol grip
handles.
There’s an AX poker for almost any application.
From high to low slump concrete, from thin
beams to extensive foundations.
AX36
AX40
AX48
AX56
AX65
AX90
AX28e*
AX40e*
AX48e*
AX56e*
Tube diameter
mm
36
40
48
56
65
90
28/40
40
48
56
Tube length
mm
322
320
350
380
410
566
239/211
320
350
380
Tube weight
kg
2.1
2.1
4.1
5.1
7.7
18
2.4
2.1
4.1
5.1
Cable length
m
10
11.5
0.53
Hose length
Frequency
10
m
10
5
0.5
vpm
12,000
12,000
12,000
12,000
12,000
6,000
Ampere at 42 V
A
6.2
4.5
10
11.7
19
21
Voltage
V
12,000
4
4.5
42V-3-200 Hz
42V-3-200 Hz
Vibration value
m/s2
3.81
3.81
3.53
3.66
4.62
5.06
0.6
0.6
0.55
Noise level
dB(A)
70
78
76
79
79
76
85
75
80
83
Part number
4812 0508 27
4812 0508 28
4812 0508 29
4812 0508 30
4812 0508 31
4812 0508 79
4812 0508 44
4812 0508 40
4812 0508 41
4812 0508 42
Safety and Operating Instruction
9800 1175 01
9800 1175 01
9800 1175 01
9800 1175 01
9800 1175 01
9800 117301
9800 117301
9800 1175 01
9800 1175 01
9800 1175 01
Important: More detailed technical specifications are available in the product Safety and Operating Instructions at www.acprintshop.com *AXE reduced vibration handle.
8
multifunctionAl
AX poker with toggle switch.
FreQuenCY Converter
how to select A freQuency converter
Power to the poker
Electric frequency converters have several advantages
compared to drive units for mechanical pokers. To
begin with they can supply several pokers with power
simultaneously. No fumes, less noise and lower weight
are highly regarded,
as is stable power
output.
UP TO FOUR
OUTLETS
Atlas Copco offers rotary frequency converters, equipped with 1, 2 or 4 outlets, from 11 to 67 amps, and
fitted with steel frames curved upwards at each end
to facilitate hand portability. Special versions with
protected outlets for the precast industry are available
upon request.
The total intensity (in amps) of poker vibrators connected to the
frequency converter should not exceed the stated intensity of
the converter itself.
Add up the intensities of the pokers you wish to run from the
converter; if the sum is lower than the converter’s intensity, you
have selected the correct model of converter.
example
CF25 = 25 AMPS, 2 outlets
AX48 = 10 AMPS
AX56 = 11.7 AMPS
Sum of pokers’ power consumption = 21.7 AMPS
The CF25 can simultaneously drive 1 x AX48 and 1 x AX56
freQuency converters
Power
effective
Up to four pokers can be
run from one frequency
converter.
cf freQuency converter
Prefered drive unit for all 42V-3-200Hz
pokers (AX & AXE).
cf11
cf25
cf67
kVA
0.8
1.8
4.7
Intensity at 42V
Number of phases
(primary voltage)
Number of outlets
A
11
25
67
1
1 or 3
3
1
2
4
Weight
kg
18
31
70
dB(A)
76
80
85
-
optional
standard
no fumes
Protection index
stAble power output
Transport wheels
Noise level
IP55
part number
230V-1-50Hz
eAsy hAndling
Transportation wheels,
handles for easy portability.
CF67T
4812 0503 95
4812 0503 94
400V-3-50Hz
4812 0503 93
4812 0510 51
440V-3-50Hz
4812 0504 74
4812 0510 52
380V-3-60Hz
4812 0510 80
4812 0510 78
400V-3-50Hz CI4P
4812 0510 53
440V-3-50Hz CI4P
4812 0510 54
380V-3-60Hz CI4P
Transport wheels
4812 0510 79
-
4812050399
-
Important: More detailed technical specifications are available in the product Safety and
Operating Instructions (ID-number: 9800 1209 01) at www.acprintshop.com
9
All-in-one eleCtriC Poker
vibrAtion reduction
work fAster
Smart-E pokers features pistol grip
handles that reduces hand/arm vibration.
High centrifugal force, stable
speed and high amplitude
contribute to good concrete
vibration with fewer dips.
Smart poker
Start work straight away
Light and maneuverable, easy to use and of course
equipped with the power needed for the toughest jobs.
Just plug it in and get to work.
Thanks to the built-in
frequency converter
all you need to start
working is a regular wall socket with the appropriate
voltage. The electric motor-in-head design provides
the poker head with outstanding performance, high
power and stable speed. Rapid acceleration helps
minimize air voids within the concrete and transport
them to the surface. Overall costs are kept to a minimum thanks to quality components and the servicefriendly design.
ALL-IN-ONE
TOOL
customize
Special poker hose length
available on request.
eAsy hAndling
10 meters of cable + 5 meters of
hose give exceptional reach around
the worksite. The overall design is
also very service friendly.
built-in electronics
think sAfety
The built-in converter is well protected
against shock, overload and overheating.
smArt/smArt-e pokers
40
plug And poke
All electronics are built-in
into the new, 30% lighter
streamlined aluminum box
with one push ON/OFF button.
48
56
65
e28*
Any regular single-phase wall
socket with the appropriate
voltage will suffice as power
source. Just plug in and start
work straight away.
e40*
e48*
e56*
Tube diameter
mm
40
48
56
65
28/40
40
48
56
Tube length
mm
320
350
380
410
239/211
320
350
380
Hose length
m
5
Cable length
m
10
10
vpm
12,000
12,000
115V-1-50/60 Hz or 230V-1-50/60 Hz
Frequency
Primary voltage
0.5
V ±10%
115V-1-50/60 Hz or 230V-1-50/60 Hz
Converter dimensions L x W x H
mm
300 x 100 x 80
Vibration value
m/s2
3.81
2.47
5.87
4.62
0.6
0.6
0.55
Noise level
dB(A)
75
80
83
88
85
75
80
83
4812 0508 52
4812 0508 53
4812 0508 54
4812 0508 55
4812 0508 62
4812 0508 63
4812 0508 64
4812 0508 65
4812 0513 12
4812 0513 13
4812 0513 14
Part number: 230V-1-50/60Hz
Part number: LpA 115V-1-50/60Hz
Part number: 115V-1-50/60Hz
UK
4812 0508 56
4812 0508 57
4812 0508 58
Canada
4812 0508 59
4812 0508 60
4812 0508 61
300 x 100 x 80
0.53
Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: 9800 1207 01) at www.acprintshop.com *E reduced vibration handle.
10
oPtions
making hard work easy
there will always be situations that call for individual solutions.
the options available to our standard pokers solve many of these challenges.
High amplitude
Rigid cane
Hose length
For low slump concrete. Massive
centrifugal force and amplitude
combined with rapid acceleration give high efficiency
and great results.
Helps you guide the poker trough the
reinforcements and reduces the risk of
getting stuck. Especially advantageous
in applications such as walls, columns
or foundations.
Standard hose length is 5 meters. Many of our pokers
can be customized with up to 12 meters hose length.
40 mm
48 mm
56 mm
28 mm 36 mm 40 mm 48 mm 56 mm 65 mm 90 mm
AX48 with rigid
cane option
AXE48-E high amplitude
AvAilAble for
tube diAmeter
AvAilAble for
tube diAmeter
AvAilAble for
tube diAmeter
65 mm
36 mm
40 mm
48 mm
Elastomer end-caps
56 mm
To avoid imparting excessive
vibration to the formwork or
reinforcement and to reduce
risk of reinforcement collapse.
AvAilAble for
tube diAmeter
Option combinations
36 mm
40 mm
48 mm
48 mm
65 mm
Available options and combinations for your poker.
Get in touch with your local sales representative for
further information.
Hose length
Elastomer End-Caps
High Amplitude
Rigid Cane
 Option available
AX36
AX40
AX48
AX56
AX65
AX90
AX28e
AX40e
AX48e
AX56e
smart 40
smart 48
smart 56
smart 65
smart-e28
smart-e40
smart-e48
smart-e56
12 m
12 m
12 m
12 m
12 m
12 m
3m
3m
3m
3m
12 m
12 m
12 m
12 m
3m
3m
3m
3m





-
-







-



-




-
-



-
-
-
-
-
-
-
-

O
O
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
O Rigid cane not available with High amplitude option
- Unsuitable
11
Pneumatic Pokers
Powerful and cool in all sizes
When you go for a pneumatic poker you will gain access to our widest range
of poker diameters. If a compressor is already present at the worksite the
choice isn’t that hard.
With a mobile compressor you get a very powerful and
flexible drive unit. Noise levels and fuel consumption
has dropped considerably over the past years making
this a more economic and user-friendly alternative
then ever before. A single compressor can run several
pokers, or other pneumatic tools for that matter, simultaneously for increased workflow.
Our range of pneumatic poker vibrators features long
tubes and reliable ball stop handle. The large choice of
diameters, from 26 to 155 mm, makes them suitable for
a wide variety of applications: from concrete lab tests
to dam construction projects. High centrifugal force
and acceleration makes for great end result. The high
radius of action, 10 times the diameter of the poker,
boosts productivity and keeps overall costs down. With
few moving parts service life is extended and hand/arm
12
vibration reduced. The absence of bearings and highly
resistant tubes and end-caps also contribute to long life.
Since the air that drives the poker also keeps the temperature in the poker head down pneumatic pokers is
independent of cooling from the concrete. This makes
them well suited for wall, beam or column applications.
A lubricator is available as an option.
clean, efficient power
Extremely cost effective solution if an air
compressor is already at the work site.
One compressor can run several pokers.
easy handling
Robust
User-friendly
The smart, easy-to-twist ball stop handle
helps to avoid air leakage and power losses.
Increased wear resistance thanks to
dual layer reinforcement in shaft.
The AY157 is equipped with two handles for
easy handling.
KEEPS COOL
comfortable
Excellent for walls and columns since the AY
pokers are air-cooled and do not depend on
the concrete to keep temperature down.
Absence of moving parts in the hose
means hand/arm vibrations are reduced.
pneumatic pokers
AY27
AY37
AY47
AY57
AY67
AY77
AY87
AY107
AY157
Tube diameter
mm
26
36
47
56
67
77
87
108
155
Tube length
mm
254
267
316
344
365
398
410
415
430
Tube weight
kg
0.7
1.5
2.8
4.5
7.9
8.9
9.7
17.7
28
Frequency
Hose length
Vibration value
Noise level
Air consumption
vpm
12,000
m
2
2
2
2
2
2
1.5
1.5
0.8
m/s2
0.51
1.02
2.13
2.10
2.38
4.9
1.95
2.91
12.29
dB(A)
84.50
89.20
95.80
94.00
98.00
98.00
94.00
96.30
92.40
m3/min
0.36
0.46
0.7
1
1
1.3
1.6
1.9
2.7
4812 0508 24
4812 0508 25
4812 0508 26
8202 5102 39
Part number
2 m hose
4812 0508 18
4812 0508 19
4812 0508 20
4812 0508 21
4812 0508 22
4812 0508 23
4 m hose
4812 0508 81
4812 0508 83
4812 0508 85
4812 0508 87
4812 0508 89
4812 0508 91
6 m hose
4812 0508 82
4812 0508 84
4812 0508 86
4812 0508 88
4812 0508 90
4812 0508 92
Optional lubricator - external 1)
8202 5102 39
8202 5102 39
8202 5102 39
8202 5102 39
8202 5102 39
8202 5102 39
8202 5102 39
8202 5102 39
Optional lubricator - internal 2)
4700 3680 78
4700 3680 78
4700 3680 78
4700 3680 78
4700 3680 78
4700 3680 78
4700 3680 78
4700 3680 78
It goes without saying that we recommend Atlas Copco
reliable and high performance compressors.
Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: 9800 1177 01) at www.acprintshop.com
1) Optional internal lubricator to be mounted inside the poker. 2) CLG30 Optional external lubricator mounted on the hose between poker and compressor.
13
hiGh FreQuenCY Pokers
small but
vibrant.
hAndy
powerful & operAtor-friendly
The multi-position handle makes it easy
to work both horizontal and vertical. The
handle is also rubber padded for reduced
hand/arm vibration (below 2.5 m/s).
The double insulated motor delivers 600W @ 3000 rpm
and features easy to replace carbon brushes. It is also
equipped with automatic cut-off protection.
Quick & eAsy
robust
Light, strong and ready for work straight away.
The AME600 is an excellent machine for columns,
foundations and all kind of supplemental work where
thin concrete layers with
light reinforcement needs
LIGHT &
vibration. Just plug it into a
HANDY
regular wall socket (230 V)
and let the perfect combination of high frequency and
great centrifugal force work its magic. For your comfort
we worked hard to keep vibrations and noise down.
Clean design makes service easy.
Ame600 poker heAds
hA 25/1
(high freQuency)
hA 25/2
hA 25/3
Changing poker or hose is made
easy with quick coupling and
easy to reach locking screw.
A foam filter protects the electric
engine from dust penetration.
reAches further
comfortAble
5 meter cable for great
reach around the socket.
Low speed rotation in the
flexible shaft keeps hand/
arm vibration down.
hAngs on
Shoulder strap
comes as standard.
versAtile
The AME600 can run three different
poker diameters; 25, 35 & 45 mm on
three different flexible shaft lengths;
1, 2 & 3 m (except 45 mm diameter).
consistent
Conical pendulum raceway
prevents rpm-losses when poker
is immersed in the concrete.
hA 35/1
hA 35/2
hA 35/3
hA 45/1
hA 45/2
Ame600 drive units
double insulAted, splAsh tight
Tube diameter
mm
25
35
45
Voltage
V-Hz
Tube length
mm
295
330
375
Power
Kw
Flexible shaft
m
1
2
3
1
2
3
1
2
Total weight
kg
2.8
4.1
5.4
4.4
6
7.6
5.8
7.4
Frequency
vpm
12,000
12,000
12,000
Vibration value
m/s2
1.7
1.7
1.7
Part number
4812 0512 50
4812 0512 51
4812 0512 52
4812 0512 53
4812 0512 54
4812 0512 55
4812 0512 56
Rated consumption
Frequency
Weight
Vibration value
4812 0512 57
Noise level
Ame600
230V-1-50/60Hz
A
2.7
rpm
3,000
Kg
1.9
m/s2
1.2
LpA (dB)
82
LwA (dB)
Part number
115V-1-50/60Hz UK
0.6
93
4812 0508 72
4812 0508 73
Important: More detailed technical specifications are available in the product Safety and
Operating Instructions at www.acprintshop.com
14
versatility
personified.
Extremely versatile vibration system with a portable,
two horse-power electric drive unit for use in combination with 4 poker heads and 5 flexible shafts. Instant
speed and power from the drive unit provides rapid
acceleration contributing to outstanding performance
in low to high slump concrete. All shafts and pokers
are equipped with quick
couplings for ease of
PORTABLE
EFFICIENCY assembly. A shoulder
strap leaves both hands
free, while the black rubber outer membrane helps protect the drive unit from shock, dust and general wear.
durAble
The drive unit is well protected against shock, dust and water
by a robust rubber membrane and comes with a shoulder strap.
Thermal protection is built into the switch.
Quick coupling
long lAsting
High quality components and oil
lubrication (AT59 poker head)
contribute to long life and keep
life cycle costs down.
eAsy service
The drive unit is equipped with removable
plugs for easy brush replacement and the
flexible shaft has square fittings for easy
disassembly when greasing.
Ame1500 drive units
Speed
rpm
Voltage
Input
versAtile
(high freQuency)
12,000
115V-1-50/60 Hz or 230V-1-50/60
1.5
The AME1500 handles everything
from low to high slump concrete.
Ame1500 poker heAds
electric
kw
All concrete types
20 different combinations
with one unit.
At pokers
At39
At49
At29
At59
Tube diameter
mm
29
39
49
59
Tube length
mm
332
315
311
306
1.3
2.1
2.7
3.9
10.29
kg
5
Tube weight
kg
Vibration value
m/s2
4.16
Frequency
rpm
Noise level
dB(A)
84.5
Vibration value
m/s2
12.09
8.86
9.74
Noise level
dB(A)
75
75
84
84
4812 0508 05
4812 0508 06
4812 0508 07
4812 0508 08
Weight
part number
115V-1-50/60 Hz
CSA
4812 0508 71
115V-1-50/60 Hz
UK
4812 0508 70
230V-1-50/60 Hz
4812 0508 69
fleXible shAfts
Length
Part number
superfleX 10
m
Part number
12,000
Important: More detailed technical specifications are available in the product Safety and Operating
Instructions (ID-number: 9800 1205 01) at www.acprintshop.com
superfleX 15
superfleX 20
superfleX 30
superfleX 40
1.0
1.5
2.0
3.0
4.0
4812 0508 13
4812 0508 14
4812 0508 15
4812 0508 16
4812 0508 17
15
mechanical pokers
A refined classic
operator friendly
easy service
To reduce hand/arm vibrations and
increase wear resistance stiffer
hoses are used on large diameters,
such as AA47, AA67 and AA77.
The simple design makes service easy and
inexpensive. Service kits are available.
Long reach
The original mechanical poker has been refined over
the years to become the reliable, easy-to-use and very
versatile product it is today, available with a selection
of drive units to suit most work sites. Constant high
vibration makes these pokers reliable and effective
even when the going gets tough.
For increased efficiency and flexibility all
AA Pokers comes with a 6 meter hose.
long life
Reinforced material in pokers
and hoses plus top class
components contribute to
long life products.
AMD3000
Quality components, robust design
The entire product is assembled from high-quality
components such as induction-hardened magnesium
steel alloy in the major wearing parts and steel reinforcement in the rubber hose. The simple design makes
service easy and inexpensive.
A poker for every situation
The AA series of mechanical pokers features high
centrifugal force and rapid acceleration for the best
results. They cover a range of tube diameters from
25 to 75 mm and come with up to 6 meters of hose
for great reach around the drive unit.
Drive units
To cover most kinds of work site conditions Atlas
Copco offers petrol or diesel drive units. These drive
units are highly reliable and efficient with low fuel
consumption and exhaust emissions.
16
stable performance
The conical shape of the pendulum raceway
increases the friction area within the poker head
to keep speed up and prevent rpm-losses.
efficient
Modern engines with
low fuel consumption.
AMG3200
DRIVE UNITS
AMD3000 AMG3200
Power
kW
Speed
rpm
Weight
kg
Engine brand
Noise level
dB(A)
Diesel
Petrol
3.0
3.2
2,900
46
15
Lombardini
Honda
Mechanical Poker
heads (pendulum type)
AA27
AA37
AA POKERS
AA47
AA67
AA77
Tube diameter
mm
25
39
49
63
75
Tube length
mm
335
385
440
480
500
Tube weight
kg
0.9
2.1
4.0
6.8
9.0
Frequency
vpm
12,000
12,000
11,200
10,500
9,200
3.16
79
75.7
Vibration value
m/s2
2.46
1.56
3.52
2.66
Part number
481 20508 75
48120508 76
Noise level
dB(A)
69
68
73
75.8
75.7
Safety & Operating Instruction
9800 1167 01
9800 1169 01
Part number
4812 0508 00
4812 0508 01
4812 0508 02
4812 0508 03
4812 0508 04
Important: More detailed technical specifications are available in the product
Safety and Operating Instructions at www.acprintshop.com (see table above
for ID number).
Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: 9800 1163 01) at www.acprintshop.com
High capacity mass vibration
The BH160 is a heavy-duty alternative to regular electric or pneumatic pokers in applications
such as dams, dry docks, wave breakers or other mass concrete vibration applications.
Up to 8 pokers can be placed on one hydraulic beam,
controlled by an integrated electronic system. The
beam is then connected to a carrier, e.g. a hydraulic
excavator or bulldozer – a custom designed connection to fit any kind of carrier. To increase efficiency an
ultrasonic sensor detects the concrete and starts the
high-speed vibration. As soon as the pokers leave the
concrete the high-speed vibration stops.
HIGH CAPACITY MASS VIBRATION
Diameter of vibrating element
mm
155
Length of vibrating element
mm
472
mm
1,145
Standard length of the hose
mm
2,000
Average frequency on load
rpm
7,500
Idling frequence
rpm
2,500
Oil consumption per poker
l/min
20
Maxi pressure on load
bars
160
N
20,348
Centrifugal force on load
Part number
The basic control panel also features a joystick for
rotating the beam in order to cover a bigger area without moving the carrier. Other functions are ON/OFF
buttons and warning signals for filter change and low
temperature.
The standard beam is equipped with one pressure
gauge. As an option the control panel inside the cab
can be equipped with individual digital pressure meters
for each poker. We are able to provide everything from
custom design to start-up and on-site assistance.
BH160
Length of rigid section
Amplitude
The operator can easily start the high-speed vibration
through a bypass switch on the control panel if needed.
mm
4.3
upon request
Important: More detailed technical specifications are available in the product Safety and
Operating Instructions (ID-number: 9800 1183 01) at www.acprintshop.com
17
external vibrators
Wide range of
external vibrators
To meet your external vibration requirements, Atlas Copco
offers a wide range of vibrators from high speed pneumatic to
normal frequency electric – all with adjustable centrifugal force.
In addition to reliable equipment we also provide our customers
with more than 50 years of experience from this field.
Adjustable centrifugal force
ER – Flexibility and performance
Good concrete vibration and excellent results thanks
to flexible, high centrifugal force. In order to increase
flexibility and cost effectiveness, ER207B, ER407B and
507B vibrators are mounted on quick release brackets
for easy portability, thus fewer units are required. Highquality components and materials help you keep life
cycle and maintenance costs down.
Electric vibrators
EP – Noise-reduced efficiency
Suitable for all concrete mixes on civil engineering
sites and in precast factories. A single moving part
improves the possibilities for seamless operation. No
periodic maintenance required. The integrated noise reducer makes these vibrators very quiet. Available with
quick-release brackets.
EP pneumatic vibrators
18
Quick-release bracket
high speed
electric vibrators
ER407B
N
7,400
11,000
16,000
Max. centrifugal force
Voltage
V/Hz
42-3-200
42-3-200*
42-3-200
Intensity at 230/400V
Intensity
A
12.5
16.5
23.5
Weight
kg
10.5
15.5
23.2
VT2
VT4
VT4
69
84.5
85
4812 0509 80
4812 0509 81
4812 1019 70
Speed
rpm
Max. centrifugal force
6,000
Bracket attachment
Noise level
ER507B
NORMAL speed
electric vibrators
ER207B
dB(A)
Part number
Bracket
4700 1025 69
Speed (rpm)
4700 1019 70
4700 1019 70
Weight
Noise level
ER105
ER205
ER305
ER405
N
500
1,400
3,000
ER605
ER705
6,000
8,000
12,000
16,000
A
0.16/0.09
0.3/0.18
0.7/0.4
1.8/1.09
2.2/1.3
3.3/1.9
4.2/2.5
kg
2.7
4.3
11
dB(A)
55
56
57
20
22
44.6
46.8
57
57.5
61
63
4812 0509 10
4812 0509 20
4812 0509 30
4812 0509 40
4812 0509 50
4812 0509 60
4812 0509 70
4700 1857 71
4700 4857 71
3,000
rpm
Part number
ER505
Bracket
Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: 9800 119901) at www.acprintshop.com
Standard Voltage 230/400V-3-50 Hz other voltages upon request.
Important: More detailed technical specifications are available in the product Safety and Operating Instructions
(ID-number: 9800 119901) at www.acprintshop.com * 250 V-3-200 Hz available upon request (4812050984)
high speed
PNEUMATIC vibrators
Speed
Max. centrifugal force
EP121B
EP271B
EP371B
EP601B
rpm
9,000
9,350
9,350
8,800
N
8,100
10,350
26,800
31,500
l/min
1,200
1,200
1,400
1,400
kg
9.5
10
16.5
18
VT2
VT2
VT4
VT4
90
90.8
95
100
Part number
4812 0509 86
4812 0509 87
4812 0509 88
4812 0509 89
Bracket
4700 1025 69
4700 1025 69
4700 1019 70
4700 1019 70
Air consumption
Weight
Bracket attachment
Noise level
dB(A)
QUICK RELEASE BRACKET
Part number
VT2
VT4
ER405/ER505*
4700 1025 69
4700 1019 70
4700 1857 71
* Quick release bracket for ER405 and ER505
EXTENSION CORDS FOR ER-7B SERIES, AX & VIBRASTAR
Length
Part number
m
5
10
15
20
4700 1814 13
4700 1814 14
4700 1814 15
4700 1814 16
Cable including male and female plug only for 42 V-3-200 Hz tools.
Important: More detailed technical specifications are available in the product Safety and Operating Instructions
(ID-number: 9800 1197 01) at www.acprintshop.com
19
DYNAPAC TECHNOLOGY
All Atlas Copco concrete equipment is based on Dynapac Technology. This label of
quality helps you achieve exceptional end result based on experience, engineering
expertise, and on numerous successful innovations. For more than 75 years, groundbreaking ideas like the pendulum principle that originated from Dynapac and STV
engineers have made Dynapac a famous brand in the industry. The Atlas Copco
range of concrete equipment is based on this heritage.
We reserve the right to change specifications without notice. Photos and illustrations
do not always show standard versions of machines. The above information is a
general description only, is not guaranteed and contains no warranties of any kind.
Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by
Warranty or Product Liability.
Part no. 9800 1221 01
© 2011 Atlas Copco Construction Tools AB, Stockholm, Sweden
12-2011
SUSTAINABLE PRODUCTIVITY
An investment in quality is an investment in sustainability and reliability. Intelligent
engineering, top quality materials, first-class components and modern engines with
low fuel consumption and emissions, contribute to long lasting machines with high
trade-in values. To keep things that way and to maximize your uptime we provide
reliable service whenever and wherever you need it. At the end of the day, you get
the job done with good results. Atlas Copco’s goal is to help you reduce maintenance,
increase efficiency and keep life cycle costs down.
www.atlascopco.com